and Design of Industrial Facilities COMMITTED COMPANY DELIVERING - - PDF document

Technical Company for Engineering, Calculation and Design of Industrial Facilities

COMMITTED COMPANY DELIVERING HIGH QUALITY SERVICES WITH PROFESSIONALISM

FE T Eng neering Ltd.

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ABOUT US

In operation since 2005, first as FEST Engineering s.r.o., now FEST Engineering Ltd., was originally founded as an engineering and advisory service company providing technical analysis, design and construction of piping systems, pressure vessels and steel structures. Due to extended growth and demand, we have expanded internationally with offices in Czech Republic, Slovakia, Germany and UK. We offer services as a subcontractor, as well as the execution of complete projects. Thanks to our participation in international projects we have extensive experience in the field of piping system analysis. We use the latest methods and technologies and adjust them to the customer's requirements. We mainly participate in projects related to the construction of conventional and nuclear power plants, biomass handling systems, waste to power systems, as well as steel works and facilities for Chemical, petrochemical, pharmaceutical industries. With Over 27 000 man-hours capacity, our permanent staff are highly qualified professionals with long-term experience in design, construction and analysis of pipelines, steel structures and pressure vessels. Since February 2008, we have been working in accordance with ISO 9001 certificate by TÜV SÜD.

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ACTIVITIES – SPECIALIZATION

For All Stages of Project - Basic, Detail and Workshop Documentation Main CAD, CFD and FEA software for Analysis and Design:

• ROHR2
• PROBAD
• CAESAR II
• SCIA ENGINEER
• NOZZLE PRO
• RFEM
• VVD
• FEMAP (NX NASTRAN

ANSYS)

• INVENTOR
• AUTOCAD
• PDMS
• SOLID EDGE
• TEKLA
• AUTOCAD PLANT 3D

Main Industries:

• ENERGY
• CHEMICAL
• PETROCHEMICAL
• PHARMACEUTICAL
• MACHINERY
• OIL and GAS
• FOOD
• PAPER
• TRANSPORTATION &

ENGINEERING CONSTRUCTIONS

• METALLURGICAL

PIPING SYSTEM DESIGN AND CONSTRUCTION DESIGN AND CONSTRUCTION OF PIPING SUPPORTS SYSTEM STRESS ANALYSIS OF PIPING SYSTEMS DIMENSIONING AND STRENGTH ANALYSIS OF PRESSURE TANKS, VESSELS, BOILERS AND OTHER PRESSURE PARTS ANALYSIS AND DESIGN OF STEEL STRUCTURES PREPARATION OF TECHNOLOGICAL SPECIFICATIONS TECHNICAL ADVICE DESIGN OF BOILERS AND INDUSTRIAL EQUIPMENT

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PIPING SYSTEM DESIGN AND CONSTRUCTION

• 1. Design of pipe classes
• 2. Preparation of 3D models of piping systems, steel constructions and devices
• 3. Preparation of load and anchorage plans
• 4. Concept of piping supports
• 5. Preparation of isometrics
• 6. Construction of piping system parts, supports and supporting constructions
• 7. Design of compensators
• 8. Calculation of pressure drop

DESIGN AND CONSTRUCTION OF PIPING SUPPORTS SYSTEM

• Design and optimization of the concept of piping supports system
• Design of piping supports system

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STRESS ANALYSIS OF PIPING SYSTEMS

We provide stress analysis for pipelines above ground and underground. For analysis and calculation, we use ROHR2, CAESAR II or according to the customer´s individual needs, specific software as e.g. PIPESTRESS. Where it is not possible to calculate analysis with using of a wire frame model, we use finite elements method in FEMAP, SCIA, RFEM or additional module ROHR2fesu. It offers opportunity of a multitude of analysis types – static, dynamic (first-

• rder, second-order theory for linear or non-linear boundary conditions).

Complex analysis consists of:

• Strength analysis of pipelines
• Calculation of allowable stress of

piping systems and associated structures

• Nozzle load of associated devices

and equipment

• Fatigue analysis
• Flange joints analysis
• Nozzle analysis
• Optimization of piping systems (safe
• peration and cost minimization)
• Preparation and calculation of

isometrics and program outputs

• Calculation report (also as provable

documentation)

• Thermal expansion, deformation,

deflection and flexibility of piping

• Concept of expansion joints,

dampers and shock absorbers

• LINEAR AND NON-LINER STATIC ANALYSIS
• DYNAMIC ANALYSIS LIKE EARTHQUAKE AND WATER HAMMER AND MODAL

ANALYSIS

• ANALYSIS OF UNDERGROUND PIPING SYSTEMS

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We provide analysis for following operational cases:

• Primary loads: dead load and
• verpressure including pressure test

and assembly state

• Secondary loads: thermal expansion

and restricted dilatation loads

• Wind loads
• Earthquake loads
• Settlement loads
• Emergency states – piping system whip etc.
• Forces and moment like external loads
• Slug loads and water hammer
• Valve reaction forces

The documentation is also provable for authorization by the Notified Body. We are customer-oriented and with full responsibility we look for the best solution, which ensures a safe system operation and significantly reduces the costs for the pipe delivery, which often exceeds the calculation costs

Stress analysis of piping systems – codes and standards:

• ASME B31.1, ASME B31.3, ASME B31.4,

ASME B31.5, ASME B31.8

• ASME Class 1, ASME Class 2, ASME Class 3
• EN 13480 - 3 and EN 1591
• AGFW
• KTA 3211.2, KTA 3201.2
• BS 7159
• KRV
• WRC 537 (107) and WRC 29
• FDBR
• CODETI
• RCCM Class 1, RCCM Class 2, RCCM Class 3
• Stoomwezen

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DIMENSIONING AND STRENGTH ANALYSIS OF PRESSURE TANKS, VESSELS, BOILERS AND OTHER PRESSURE PARTS

• Design and analysis of flanged joints
• Fatigue analysis
• Internal pressure calculation
• External pressure calculation
• Calculation of anchorage loads and

stability Stress analysis is carried out according to particular standards e.g. EN 13445, EN 12952, AD Merkblatt 2000, ASME VIII sec.1 and sec. 2, etc. and also with FE method. We use VVD calculation for Analytic calculation. For FEM calculations, we use software FEMAP with NX Nastran, or ANSYS.

Standards and Codes:

 EN 13445  EN 12952

 ASME I  ASME VIII.  Pd5500  AD Merkblatt 2000  CODAP

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DESIGN AND CONSTRUCTION OF PRESSURE VESSELS, SILOS, AIR DUCTS AND CHIMNEYS

 Dimensioning and design  Creation of 3D models  Preparation of

manufacturing documentation

 Specification and instructions for

transport and manipulation

 Calculation of anchorage loads and stability

We provide customized documentation. Complete documentation can consist of:  General arrangement drawings  Detail workshop drawings  Inspection drawings  Assembly and transportation drawings and drafts Standard part of documentation including parts list, MTO and specification of material. We use Inventor software for preparation of smart 3D model which can be further used as a reference model integrated to a general model of an investment unit to indicate potential collisions or relevant revisions and modifications in different 3D software. In cooperation with manufacturer, we can prepare weld specification sheet and non-destructive weld test, guidelines and instructions for

• peration and

maintenance. We design reactors, heat exchangers, storage tanks, single and double shell with mixing system. The documentation is also provable for authorization by the Notified Body and is in compliance with the PED or also ASME U-Stamp.

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ANALYSIS AND DESIGN OF STEEL STRUCTURES

 Preparation of anchorage plans  Design and construction of steel structures  Detailed preparation of manufacturing documents for steel structures, pipe rack, platforms and supporting structures  Static and dynamic analysis of steel structures We provide technical documentation from basic, detail design, workshop, assembly and as-built for steel structures in new facilities as reconstruction and retrofit. We also provide static and dynamic calculation including optimization.  Primary steel structures and platforms  Service and access platforms  Primary and secondary staircases  Industrial halls

 Crane ways and lifting devices  Supporting structures  Air ducts, flue gas ducts  Storage tanks and silos  Transportation and lifting devices  Pipe racks and cable bridges

 Steel catwalk  Structures of sheeting  Anchoring and connections  Piping supports  Steel Chimneys We provide following documentation:  Feasibility studies  As-built documentation  Foundation and anchoring drawings  Primary and secondary steel structures design  Assembly documentation  Technical reports  Workshop drawings, parts lists and material specification  Welding diagrams  Output data for NC machines

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We also provide:  Authorization of documentation - CKAIT, SKSI and other EU countries  Visual diagnostics of structures and devices (residual lifetime, recommended solution for reconstruction, reinforcement, …)  Technical support and assistance during production and assembly and

• peration

We use TEKLA software for preparation of smart 3D model which can be then

• ptimized in SCIA ENGINEER or R-STAB software (static calculation). By

transferring the model to relevant formats, it can be further used as a reference model integrated to a general 3D model to indicate potential collisions or relevant revisions or modifications.

RFEM and FEMAP with NX Nastran, or ANSYS software are used for FEM calculations.

Standards and codes:

 Eurocode 3 (from EN1993-1-1 to EN1993-1-12)  ANSI/AISC 360-10 Specification for Structural Steel Buildings  GOST. IEC

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PREPARATION OF TECHNICAL SPECIFICATIONS

 Preparation of supporting documentation  Technical specifications  Guidelines  Operational guidelines and information processing  Calculation of allowable temperature change rate

TECHNICAL ADVICE

 Quality assurance  Documentation

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DESIGN BOILERS AND INDUSTRIAL EQUIPMENT

Our company is a main supplier and also subcontractor in all project phases.  Project studies  Basic and detail design  As-built documentation  Analyses and calculations  Manufacturing and welding control  Customized spare parts documentation Structures are designed in compliance with the following standards and codes:  EN 12952, EN 13480, EN 13445  AD 2000  ASME B31.1, B31.3, ASME Sec.I, ASME Sec. VIII Div.1  DGRL 97/23/EG, new DGRL 2014/68/EU  GB Standard 150, GB 9222  AS 1210, AS 1228  IBR  BS British Standard  French Standard – Codeti-Code Design of new equipment and optimization of existing equipment:  Performance and efficiency

• ptimization of existing

facilities  Modification of boiler hoppers  Cleaning process optimization  Customized spare parts modifications 4.

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PROCESS ENGINEERING

Process technology calculation and analysis:

 Thermal analysis  Pressure loss analysis  Water circulation analysis (force

circulation, natural water circulation) P&I diagrams:

 Intelligent P&I in PDMS  Generation of pipelines list, fittings

list, flanges list etc.

 Consistency of projects in PDMS

for elimination of potential errors and risks.

ANALYSIS & CALCULATIONS

For designing and developing effective and efficient equipment, we use advanced and complex CFD and FEM software.

 Strength analysis of boiler parts, tanks

and fittings (PROBAD, VVD)

 Final documentation of pressure

parts for authorization by the Notified Body

 Static calculation of piping system

(ROHR2 and CAESAR II)

 Piping supports system concept  Finite Element Method

calculation (FEM- ANSYS/FEMAP, Nozzle/PRO)

 Flow simulation for new and

existing equipment (ANSYS)

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BOILER DESIGN & CONSTRUCTION

We use modern technology processes according to the latest state of the art technology.

 Detail design drawings, bill of material for parts of boilers, strength

analysis of pressure parts

 Workshop and assembly drawings

For better project complexity, our designers use 3D software for clash checking to enable clash-free production.

 3D design in Autodesk Inventor  Complex visualization of steel construction objects including pipeline systems

and possibility of assembly

DESIGN OF FACILITIES

We use 3D visualization in facility modelling. Documentation is created in Aveva PDMS, Autodesk Plant3D and Inventor:

 Detail drawings and bills of materials for piping and piping supports  Checking of pipelines systems with using stress analysis in ROHR2, CEASAR II  Inspection and survey on site  3D laser scanning and design according to actual survey data  Pipe classes, equipment and catalogues preparation in PDMS

Head Office

Brno Office

Fest Engineering Ltd. Areal Slatina, a.s, Tuřanka 1222/115 35 Astbury Road, London SE152NL 627 00 Brno, Czech Republic United Kingdom Company Number: 7801901

Prelouc Office Registered Office in Germany

Pardubická 244, 535 01, Přelouč Erlenstrasse 2, 721 38 Kirchentellinsfurt Czech Republic Germany Ust-IdNr: DE315327073

Slovakia Office Registered Office in Prague

Piaristická 6667, 911 01 Trencin Fest Engineering Ltd – Czech Republic branch Slovakia Bořivojova 878/35, 130 00 Praha 3 IČO: 51701642 Czech Republic Tax ID (DIČ): CZ683143887 Corporate ID (IČ): 29060851 www.fest-engineering.com | business@fest-engineering.com | +420 466 052 521