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Nov 28, 2023 256 likes •510 views

C O M P A N Y P R E S E N T A T I O N C I M T A S P R E C I S I O N M A C H I N I N G C o n t e n t About Us Cimtas Precision Machining Cimtas Group ENKA Cimtas Precision Machining Differentiators

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SLIDE 1

C O M P A N Y P R E S E N T A T I O N

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SLIDE 2

C I M T A S P R E C I S I O N M A C H I N I N G

POWER AVIATION OIL & GAS

C o n t e n t

  • About Us
  • Cimtas Precision Machining
  • Cimtas Group
  • ENKA
  • Special Process Capabilities
  • Electron Beam Welding
  • Additive & Laser Welding
  • Heat Treatment & Brazing
  • Surface Treatment &

Coating

  • Cutting & Trimming
  • Inspection & Testing Capabilities
  • Metallurgical Capabilities
  • Component Qualifications
  • Product Line Focus – Aviation
  • Digital/Paperless Manufacturing
  • Certificates
  • Awards
  • Cimtas Precision Machining
  • Differentiators
  • Capabilities @ a Glance
  • Manufacturing Capabilities
  • Machining
  • Forming
  • Conventional Welding
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SLIDE 3

C I M T A S P R E C I S I O N M A C H I N I N G M i l e s t o n e s

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SLIDE 4
  • Business Lines : Power – Aviation – Oil & Gas
  • 12,000 Sqm (129,166 SQ FT) Fenced Yard
  • 11,400 Sqm (121,700 SQ FT) Covered Shop Floor
  • Located in Bursa FTZ/Turkey I 2 hrs /100 km from Istanbul &

2 km from 4 International Deep Sea Ports

C I M T A S P R E C I S I O N M A C H I N I N G A b o u t U s Multiple Award Winning Manufacturer of Complex Components

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SLIDE 5

Ç İ M T A Ş G R O U P G r o u p C o m p a n i e s

LSAW Pipes, Fittings & Pipe Spools

Fenced Area: 1.2M sqft & Covered Area: 710K sqft LSAW Pipe: 70K tons/year (power piping) Man.Cap. 160K tons/year (line pipe) Man.Cap. Fitting: 1K tons/year Manufacturing Capacity Spool: 42K tons/year Fabrication Capacity

Gas Turbine & Aviation Combustion Parts

Fenced Area 183K sqft & Covered Area: 122K sqft Multi-axis CNC Machining, EBW, Laser Welding, Vacuum HT & Brazing, Thermal Spray, 3D CMM

Large Fabrication, Steel Structures, HRSGs Pressure Vessels, Wind Towers

Fenced Area 1.8M sqft & Covered Area: 645K sqft 5K t/month Fabrication Capacity

Prefabricated Piping, Module/Skid Assembly

Fenced Area: 293K sqft & Covered Area: 230K sqft 9K tons/year Fabrication Capacity

Powerships, Chemical/Oil Product Tankers Steel Structure, Bridges

Fenced Area: 2.3M sqft & Covered Area: 463K sqft 35K tons/year Fabrication Capacity 2 Slipways (180 x 56 m with 400 t Gantry & 60K DWT capacity)

  • Founded in 1973 in Turkey

& consist of 5 companies 4 in Turkey & 1 in China

  • Annual Turnover $330 M

2,500 People including 350 Engineers

  • Over 135,000 mt/year

fabrication capacity

  • Over 150,000 mt/year

manufacturing capacity

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SLIDE 6

E N K A P r o f i l e

  • 50 Subsidiaries Operating in CIS, Asia, Middle East,

Europe, Africa & Turkey

  • Over 500 Projects in 45 Countries, with $43B Value
  • Turnover $3B (2017)
  • Amongst the Top 100 International Construction

Contractors since 1982

  • 72ⁿd in ENR International Contractors List
  • More than 30,000 People
  • Traded Publicly in BIST (Borsa Istanbul) with a Market

Cap of More than $7B

ENKA 1 ENKA 2 ENKA 3

Founded in 1953

Engineering & Construction Real Estate Trade ENKA Power

Business Lines

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SLIDE 7

S A F E T Y & E N V I R O M E N T

  • Zero Accident (Corporate HSE) Programme
  • OHSAS regulation
  • Risk Analysis & Lessons Learned
  • 5S Programme
  • Effective use of Energy

R E L I A B I L I T Y

  • Preferred Partner
  • Proprietary Privilege & Code of Conduct
  • Sustainability
  • On Time Delivery
  • Least Total Installed Cost
  • Effective use of Advanced Technology

E F F I C I E N C Y

  • State-of–the–art facility
  • Lean, Six Sigma & Kaizen Workshops
  • Digital/Paperless Manufacturing
  • Multiple Award Winner with Proven Flexibility
  • Statistical Process Control

W O R L D C L A S S Q UA L I T Y

  • High-tech Machinery
  • Special Processes
  • Multi-Metallurgy Manufacturing
  • Proven Quality Assurance Systems
  • Wide International Experience
  • Skilled & Dynamic Personnel

C I M T A S P R E C I S I O N M A C H I N I N G D i f f e r e n t i a t o r s

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SLIDE 8

C a p a b i l i t i e s @ a G l a n c e C I M T A S P R E S I C I O N M A C H I N I N G

Machining: 16 x 5-axis + 4 multi axis CNC

5-Axis Turning & Milling – Vertical/ Horizontal

  • 6 Mazak Integrex e-TOWER 1060 V8-II
  • 1 Mazak Variaxis i800 & 2 Mazak Integrex i200s
  • 2 Mazak Integrex e-Tower 1250 V8-II & 1 Mazak FJV 60/80
  • 4 DMU_85 Monoblock & 1 DMU Moriseiki NLX 2500 I 700
  • 2 Mazak Variaxis i800 & 1 DMU_125 FD duoBlock

Special Processes

  • 2 EB Weld (30KW – 403ft3)
  • 3 Vacuum Heat Treatment & Brazing (177 ft3 )
  • 2 HVOF & Plasma Arc Spray
  • 1 Robotic Laser Cutting and Laser/TIG Welding System
  • 1 Shot peen & 1 Automated Grit Blasting
  • 1 CMT Robotic Additive Welding

Inspection & Testing

  • X-Ray 1 unit -200Kv
  • Fluorescent / Liquid Penetrant Inspection
  • Air Flow Inspection & Contact Ultrasonic Cleaning
  • Video Boroscope Inspection & 2 CMM
  • In-house Level I, II, III NDT personnel (SNT-TC-1A & PED 97/23,

EN 473, NAS410)

  • Accredited Mechanical & Metallography Lab.

(ISO/IEC 17025:2005)

Conventional Welding & Forming

  • Conventional Welding: Austenitic Stainless Steel (304L to 347)

| Duplex Stainless Steel Nickel Alloys (incoloy, inconel [AMS5536, AMS5542, AMS5608], Nimonic [C-263] Monel) | Alloys (P11, P92, etc)

  • Forming: 3 Vertical Hydraulic Presses 197 x 138 x 177 inch –
  • max. 2,500 tons | Hydraulic Expander Ø23,6’’-0.40’’thk. 150 tons
  • 4 Roller Cylinder m/c 1,000 mm w – 1.02 inch thk | Waterjet
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SLIDE 9

M a c h i n i n g

  • 16 x 5-axis + 4 multi axis CNC
  • Simultaneous 5-Axis Turning & Milling

(Up to 49")

  • Compliance with Stringent Machining Tolerances

(+/- 0.0002")

  • CAD / CAM
  • Esprit 2 + C + Y + B Simultaneous
  • Catia V5R20
  • Unigraphics NX 10.0
  • Mold, Fixture and Tool Design

M A N U F A C T U R I N G C A P A B I L I T I E S

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SLIDE 10

F o r m i n g M A N U F A C T U R I N G C A P A B I L I T I E S

  • 3 x Vertical Hydraulic Presses

(1,000 2,000 and 2,500 tons with 1,000 tons Integrated Extruder)

  • AutoForm and PAM-STAMP Forming Simulation

for Mold Design and Implementation

  • Hydraulic Expander

(150 tons Hydraulic Pressure)

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SLIDE 11

M A N U F A C T U R I N G C A P A B I L I T I E S E l e c t r o n B e a m W e l d i n g

  • 1 x Steigerwald Strahltechnik

1 x Probeam Equipment

  • High Vacuum Electron Beam Welding

Equipment with 30 kW Beam Power

  • Working Chamber Dimension (inch)
  • 107 (L) x 83 (H) x 79 (W) via volume of 403 ft³
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SLIDE 12

S P E C I A L P R O C E S S C A P A B I L I T I E S C o n v e n t i o n a l W e l d i n g

  • 20 manual + 6 Automatic Welding Stations
  • Additional Qualified Welder Pool (>100) from

Other Cimtas Locations

  • Manual and Automated Welding

(GTAW, SMAW, FCAW, GMAW [STT/RMD/CMT], SAW and PAW)

  • 2,500 PQR and 6,400 WPS in Library
  • IIW/EWF Certified Welding Engineers
  • In-house Fit-up & Welding Operator Training Center
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SLIDE 13

A d d i t i v e & L a s e r W e l d i n g S P E C I A L P R O C E S S C A P A B I L I T I E S

  • Additive Welding Robot for Turbulator Build-up
  • n Hydraulic Pressed N263 & N282 Nimonic

Combustion Liner Bodies

  • Tailor made Robotic Laser Cutting and

Robotic Laser / TIG Welding Operations

  • 6 kW Fiber Laser Power and Capable for a

Power Capacity Enlargement up to 15kW

  • Number of Axis : Totally 11 Axis

(6 Robotic Axis and 5 positioner axis)

  • 35 m³ Cell Volume with a 1,000 kg max. Weight

Of Part Loading

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SLIDE 14

H e a t T r e a t m e n t & B r a z i n g S P E C I A L P R O C E S S C A P A B I L I T I E S

  • 3 x Vacuum Furnaces I Certified to Class 1 as per

AMS 2750

  • Specially Designated for Annealing, Stress

Relieving, Stabilization, Precipitation Heat Treatments & Brazing Operations

  • Max. Operation Temp: 2,400°F
  • Work Zone Dimension: 61 (W) x 58 (H) x 287 (L),

with effective capacity of 177 ft³

  • Max. Weight Of Load: 8,150 lbs and 1,450 kW
  • Ar/N2 Quenching
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SLIDE 15

S u r f a c e T r e a t m e n t & C o a t i n g S P E C I A L P R O C E S S C A P A B I L I T I E S

  • 2 x HVOF & Plasma Arc Spray

(GE Power approved HVOF & TBC Qualifications)

  • 1 x Shotpeen (Auto Dual Media Change)
  • Wet Grid Blast, Tailor Made Automated Grit

Blasting, Glass Bead Peen

  • Ultrasonic Cleaning, Alkali/Etch Cleaning,

Passivation

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SLIDE 16

C u t t i n g & T r i m m i n g S P E C I A L P R O C E S S C A P A B I L I T I E S

  • Robotic Laser Cutting

(6 kW Fiber Laser Power, 1236 ft³ Cell Volume with a 2,205 lbs Weight of Part Loading)

  • 5 axis Waterjet (Max. Loading 17,600 lbs)
  • Plasma Cutting
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SLIDE 17

I N S P E C T I O N & T E S T I N G C A P A B I L I T I E S

  • Accredited Mechanical & Metallography Laboratory

(ISO/IEC 17025:2005)

  • Plasma test coupon evaluation
  • NPI cut-up & testing
  • Welding PQR tests
  • Radiographic Particle Inspection
  • Magnetic Particle Inspection
  • Fluorescent Penetrant Inspection
  • Liquid Penetrant Inspection
  • Macro Etch Inspection
  • In-house Level I, II, III NDT personnel

(SNT-TC-1A & PED 97/23, EN 473 & NAS410)

  • CMM Dimensional Inspection
  • Air Flow Inspection
  • Contact Ultrasonic Testing
  • Hydrostatic Testing
  • Form Tracer
  • Positive Material Identification (PMI)
  • Video Boroscope Inspection
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SLIDE 18

M E T A L L U R G I C A L C A P A B I L I T I E S

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SLIDE 19

@ a G l a n c e Key Assets

  • Fabricated, Structural & Rotating Parts
  • Expertise in Superalloys
  • Concurrent Engineering Capability
  • Short Lead Time from Design to Market
  • Process Optimization (6 Sigma, Lean, SPC)
  • Integrated Change Management
  • JD Edwards Oracle ERP

N E W P R O D U C T I N T R O D U C T I O N Engineering

  • Esprit 2 + C + Y + B Simultaneous (CAM)
  • Catia V5R20 (CAD)
  • Unigraphics NX 10.0 (CAD)
  • PAM-STAMP & AutoForm for Mold Design

& Optimization

  • Minitab
  • PMP Certified Project Managers

NPI Flow

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SLIDE 20

C O M P O N E N T Q U A L I F I C A T I O N S

Com Combu bustio ion Casi Casing ng 9FA Fwd/Aft Combu

  • mbustio

ion Casing ing 9FA XD5 Fwd/Aft 7FA.05 Fwd/Aft Com Combu bustio ion Ca Casi sing ng 6FA Fwd/Aft 7F FLEX PH1 Fwd/Aft 6F.01 (6C) Fwd/Aft 9E Std Aft Com Combu bustio ion Ca Casi sing ng 7FA.05 Fwd/Aft (New) 7F FLEX PH2 Fwd/Aft 7HA.02 OUTER Cap Assembly 7HA.01.02 End End Co Cover 9FA, 9FA XD5 7F FLEX PH2 Line Liner 7FLEX PH2

Closed On-going

6 13 23

2017-2018

Com Combu bustio ion Ca Casi sing ng 501F 6F.03 Fwd/Aft, 9F.05 Fwd/Aft End End Co Cover 7HA.02, 6F.03, 9F.05 Line Liner 9F.03 9F.04, 6F.03, 9F.05, 7F.04, 7F.03 Transi sitio ion Piece Piece 9FA, 7HA Unibody, 7E, 7FA.04, 7HA.03, 6B, 6F.01 Aer Aero-Pipin iping LM900 Oil Sump

2

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SLIDE 21
  • *Required processes match with the existing capabilities from Energy Business

P R O D U C T L I N E F O C U S – A V I A T I O N

Rotating seal Rotating seal Air duct Combustion casing

  • Parts in Production
  • MS5001 Transition Pieces
  • LM9000 Oil SUMP Case piping
  • Part Family Focus
  • Cases
  • Bearing Housing
  • Wishbone
  • HPT / LPT Shafts
  • LPT Spacers
  • Mounts
  • Spinner Support
  • Shroud Support
  • Fab Supports
  • Bellcranks
  • Air Ducts
  • Fan Frame
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SLIDE 22

D I G I T A L / P A P E R L E S S M A N U F A C T U R I N G

  • Collect
  • Sensors, Automation Systems
  • Analyze
  • Descriptive Analytics, Diagnostic,

Analytics, Machine Learning, Predictive Analytics and Prescriptive Analytics

  • Act
  • Real-time Stream Processing,

Trigger Events / Alerts Based on Complex

  • r Dynamic Criteria, Interface to Local

Systems, Collaborative Manufacturing Environment

  • Zero Human Touch
  • Minimized Operational Time Fully Integrated

Engineering and Manufacturing Systems

  • Real-time Production Monitoring
  • Performance, Quality, Availability,

OEE Analysis

  • Easily Configured
  • Improved Quality
  • Machine Learning

Operator Productivity Dashboard Mobile & Web User Interfaces Anomoly Defection, Alarms, Predictive Maintenace Paperless Manufacturing

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SLIDE 23

C E R T I F I C A T E S

I S O 1 4 0 0 1 : 2 0 1 5 I S O 1 8 0 0 1 : 2 0 0 7 I S O 9 0 0 1 : 2 0 1 5 I S O 2 7 0 0 1 : 2 0 1 3 T E I T A I A S E N : 9 1 0 0

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SLIDE 24

A W A R D S

GE Power Strategic Partner 2015 GE Power Overall Partnership 2017 Best Digital Manufacturing Operational Excellence Project Of the Year by IDC-Turkey 2017 Cimtas Precision Machining Awards Cimtas Group Awards

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SLIDE 25