Confederation of Indian Industries Safety Symposium & Exposition - - PowerPoint PPT Presentation

Confederation of Indian Industries

Safety Symposium & Exposition

‘Safety Leadership towards vision Zero’

8 – 9 August 2018, ITC Sonar, KOLKATA

Responsible Safety Leadership – Safety Culture

Sunil Bailwar

1

Aluminum Copper

Mines & Power Up-Stream

(Refineries & Smelters) 4 sites; 4 sites

Down-Stream

(Rolling, Extrusion, Foil) 5 sites; 2 sites; 1 site

Single site

(Integrated Complex)

Coal Mines

2 Clusters

Bauxite Mines

4 Clusters

Power Plant

4 sites

Factors:

• Remote sites
• Huge Hot Metal handling
• Chemical hazards
• Huge scale of operations
• Significant Contract Workmen

Business Basics

Excellence by Design

Foot Print

Excellence by Design

Move Safety to the next level…..

4 Excellence by Design

• Our Safety Record….
• We want to keep getting what we are

getting and hence keep doing what we are doing.

• Continuing to do what we have always

done has gotten us to the point we are at today.

• To move safety to the next level, you

must do something different

Hindalco Management Framework (HMF)

5 Excellence by Design

Integrated Committee Structure

(Governance & Execution Frame for SMS)

6

Apex Safety Board

Unit Safety Board Corporate Safety Department

Task Forces for implementation of Safety Standards Standard Implementation Subcommittee Incident Investigation Subcommittee Safety Audit & Assurance Subcommittee Contractor’s Safety Management Subcommittee Behaviour Based Safety Subcommittee Safety Training Subcommittee

Unit Safety Department

Excellence By Design

Approaches to Safety

7

Excellence by Design

Evaluation of Safety

8 Excellence by Design

Safety Management System based on HMF

9

Excellence by Design Hindalco Safety Management System Leadership Structure

Process & Action

▪ Visible Management Commitment

▪ Clear, meaningful policies & principles ▪ Challenging goals and plans ▪ Results through right process ▪ Expectation of high std. of performance ▪ No silent consent

▪ Integrated committee structure & Safety Organization

▪ Line Management accountability ▪ Supportive and competent safety staff with management skill

▪ Integration of Safety & Operations

▪ Customized world class standards ▪ Effective audits and re-evaluation ▪ Effective communication processes ▪ Thorough investigations and follow-up ▪ Performance measurement

Total Safety Culture

10 Excellence by Design

Safety is a way of life – a process, not a program

• This is not something extra to do
• Safety should be incorporated into how we do

everything:

✓ Production ✓ Quality ✓ Efficiency (controlling costs)

• You can be a safety leader in your workplace
• Encourage others to live safety as a core value that

will not be compromised

Total Safety Culture

11 Excellence by Design

Priest Coming to Aditya Aluminium

Safety as an Enabler

12 Excellence by Design

Thank You

13 Excellence by Design

Silent Consent

14 Excellence by Design

“Allowing a practice to continue even when you know it is wrong. ”

Long lasting safety message

15