Mactrol-Motion Control P. Ltd., Division catering to Projects - - PowerPoint PPT Presentation

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

A Presentation on AC Drives and Automation

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• Mactrol-Motion Control P. Ltd.,

Division catering to Projects

• Mactrol Automation Solutions P.Ltd.,

Division catering to Products and Solutions

Divisions

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• Energy Efficient Solutions
• Leader in High End Solutions
• Leader in Harmonic Control & Management
• Complete Solutions Including Motors & Switchgear
• Mac-Rexroth a Leader in Drive Technology
• Open Dedicated Drive Centre’s for Application &

Training all over India.

Vision

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• Established in 1992 as an ancillary to Parishudh Machines
• 1994 Agreement with REFU Elektronik for sale of high performance &

high Speed Solutions in Motion Control Using AC drive.

• 2000 Rexroth AC drive Products Introduced
• 2001 Company Graduates to Complete Motion Control Solutions.
• 2004 Landmark year for Diversification into Servo based Motion Control

Solutions History

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• Privately owned Indian Company (est. 1992)

» 95% equity owned by management team » 05% equity financial investors (German)

• Sales, Service and Engineer-motion control solutions
• Global product design
• All over India network of Independent Specialist Sales

Partners & Branch offices

• Globally competitive manufacturing & sourcing
• Innovative R & D

S hare holding structure & Business Area

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

Management Structure

H.S.Bedi : Managing Director

15 years exposure & Masters in Control Technology.

Satyaja Bedi : Director

15 years exposure & Masters in Control Technology.

Tilo Heyl : Director

45 years exposure & Pioneer in High Speed Solutions

Harald Baumann : Director

25 years exposure in Finance & Business Management

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• 1996 Refu Authorised Service Centre for Entire

South Eastern Asia

• 2000 Bosch-Rexroth Takes over Refu however

retains Mactrol as their Only Sales/service Partner

• 2002 Increase Sales to Rs. 10 Million
• 2003 Mac-Rexroth Sales Started in Projects
• 2004 Sales target of Rs.20 Million Achieved
• 2000-2007 Every Year we got the Best Growth

Award from Bosch-Rexroth.

Achievements

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• Good Team work & Co-ordination
• Total Customer Orientation
• Reasonable Delivery Lead Time
• 100% Replacement/Service Track Record
• Low cost of total solution
• Total Customer Retention & repeat Business
• Spares at customer end at Mactrol Cost
• Free Preventive Maintenance checks
• Massive Spare Inventory very Little Dependency on

Rexroth,Bangalore

• 99% Uptime assured at Customer End.

Mac-Rexroth Strengths

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

98-99 99-00 00-01 '01-02 '02-03 '03-04 '04-05 '05-06 '06-07 '07-08 '08-09

Year Volume Financial

Qty Financial Linear (Qty)

Financial & Volume Growth

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• Coherent range 1.5-800kW (220V-525V),3000Hz
• V/F & Field Oriented
• 5 frame sizes
• Powerful features and easy to use
• Low cost of application
• Elegant compact design, robust and reliable for industrial use
• Communications & Networking
• Field-Busses
• International standards

Mac-Rexroth Motion Solutions

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

The Drive Technology for High-Speed Applications RefuDrive

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

RD51 RD52 RS51 M ax. output frequency 1575 Hz 1400 Hz 3000 Hz Sinusoidal filter

• external

internal Brake resistor external external internal Start inhibit X X X Num ber of m otor param eter sets 2 2 32 Field-oriented vector control X Encoder system / Feedback X V/f control X X Positioning of shaft X Full torque at zero speed X

I nternal grinding X Shape grinding and milling X X X Drilling of small diameters X X Separating X X High-speed rotational milling / -hard milling X X X High-speed milling HSC X X X Machining centre X

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• Head Office at Ghaziabad – 25 Personnel
• Branches/Persons at :-

Chandigarh – 2 Hyderabad -- 1 Jamshedhpur – 1 Pune -- 2 Bangalore -- 2 Chennai -- 2

• Drive Specialist Agencies :

Ludhiana -- 5 Hyderabad -- 2 Bhopal -- 2 Chennai -- 8 Mumbai -- 2 Coimbatore -- 1 Branches & Network

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

O.E.M / Users - INDIA

1) PMT-MTAL, Pune

2) Parisudh Machines Ghaziabad. 3) Mysore Kirloskars Ltd., Harihar. 4) NRB Bearings Ltd. 5) Mahindra & Mahindra Ltd. 6) Ashok Leyland Ltd. 7) TATA Group 8) Timken, Jamshedpur 9) Delphi, Banglore 10) Bosch Industries, Bangalore 11) Yamaha Motors 12) BECO, Ballabhgarh 13) NEI Jaipur 14) GKN 15) Micromatic Grinding

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

Buderus, Germany GMN, Germany BWF, Germany WMW, Germany Junker, Germany Shaudt, Germany Meccanadora, Italy Nova, Italy Danobat, Italy Voumard, Swiss. Seiko Japan. NTN Japan & NEI (NBC) Jaipur. Omlat, Italy. Gamfior, Italy Weiss, Germany FAG, Germany SKF, Sweden Siemens, Germany Manessmann, Germany Mercedes Benz, Germany Robert Bosch, Germany

International Customers

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• AC Drives 1HP-1000HP closed loop

Vector Controlled Mac VECTRON ACT/VCB Series.

• PLC 550 I/Os expandable
• MMI
• AC Drive Panels/Auxiliary Panels IP42/IP55 meeting all

International Standards with Standard switchgear

• Remote Pendants/Desks
• Stand alone and Synchronised Drive System solutions using AC

Drives,PLC and MMI.

Mactrol Motion Control P.Ltd.,

PROJECTS Industrial Applications

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• Convenient in operation and flexible

in application , Reliable, highly compact and a solid choice for any application.

• Power Range (VCB400)4kW up to 800kW, 3-Phase 400V (-

20%) .. 460V(+ 10%)50Hz (-10%) ... 60Hz (+ 10%) .

• Type of ControlSelectable Vector control function:sensor-

less control, sensor-less field oriented control,field oriented control with encoder

• Overload Capacity 150% for 60s
• Switching Frequency1kHz up to 8kHz
• EnclosureIP20 (EN 60529) / IP54 on request
• 3-Phase 230V and 3-Phase 500V on demand
• DC link connection
• Plug-in and programmable control terminals 8 digital input,

3 analog input ,2 digital output, 1 analog output,1 Relay

• utput (changeover contact)

Mactrol Motion Control P.Ltd.,

Mac VECTRON AC Drive features

Mactrol Motion Control P.Ltd., Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

• Optional Expansion modules
• Motor temperature monitoring, encoder interfaces, repetition frequency output and

motor temperature monitoring

• Expansion for analog outputs, encoder interface,repetition frequency output and

motor PTC monitoring

• Safety relay in combination with expansion module
• Optional Communication ModulesRS232, RS485, Profibus-DP, CANopen, LON
• Removable keypad KP100
• Optional PC SoftwareVPlus for Windows operating systems .
• Main Software Features
• Programmable reference value channel,Programmable start and stop characteristics,
• Motor potentiometer,
• Programmable S curve,4 data sets,
• Auto start-up and commissioning,
• PI controller,
• Volume flow control,
• Mechanical brake control free of friction
• Bumpless torque / speed changeover
• Master/slave function with electronic gear function,
• Intelligent current limits,
• Power failure regulation,
• Dynamic braking

Mactrol Motion Control P.Ltd.,

Mac VECTRON AC Drive features

Mactrol Motion Control P.Ltd.,

Mac VECTRON AC Drive features

Mactrol Motion Control P.Ltd.,

Mac VECTRON AC Drive features

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

Paper Wood Industry Manufacturing Industry Steel ,Cold & Hot Rolling Mill HVAC Cement Textile

APPLICATIONS

Mactrol Motion Control P.Ltd.,

APPLICATIONS

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

Sugar Machinery Food and Beverage Wire Drawing Water Treatment Non-Conventiona Energy System CNC Machines Power Generating Station

APPLICATIONS

Mactrol Motion Control P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

Mactrol Automation S

• lutions P.Ltd.,

MACTROL AC Drive OPTI

Output ratings

Overload Capacity 150% for 60 secs 175% for 2 secs Frequency) 0…2000Hz

I nput Ratings Frequency 48 - 62Hz

Voltage 200 - 240 + / - 10% ,1 Phase (0.37 - 22kW / 0.5 - 30HP) 200 - 240 + / - 10% 3 Phase (1.5 - 90kW / 2 - 120HP) 380 - 480 + / - 10% 1 Phase (0.75 - 90kW / 1 - 105HP) 380 - 480 + / - 10% 3 Phase (1.5 - 160kW / 2 - 210HP) 480 - 525 + / - 10% 3 Phase (55 - 160kW) 500 - 600 + / - 10% 3 Phase (1.5 - 45kW / 2 - 60HP)

Ambient Conditions

Temperature Operating : 0 to 50°C Max; Storage : -40 to + 60°C Altitude 0 - 2000m, derate 5% per 100m above 1000m Ingress Protection IP20, Optional IP55

Mactrol Automation S

• lutions P.Ltd.,

MACTROL AC Drive OPTI

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

Programming Keypad , PC , PDA Control Specification

• Control Method V / F, 3GV Sensorless Vector Closed Loop Vector (with
• ptional encoder feedback interface)
• PWM Frequency: 4…32kHz (effective)
• V/Hz ratio Linear (1 adjustment point)
• Boost Automatic after autotune
• Stop Mode: Coast / Ramp / DC Brake
• Internal Brake transistor :Yes (Size 2 - 6). External Resistor required
• Capacity :100% Drive Rated Power continuously
• Skip Frequency :One point, adjustable frequency band
• Frequency setpoint control :0…10 VDC ,+/- 10 VDC, 0…24 VDC, 4…20mA

0..20mA,Digital – Keypad,RS485 (Master Slave),ModBus (Optional).

• Pre-set speeds :8
• PID Control :Yes
• Spin Start :Yes
• Acceleration : 0..3000 sec
• Deceleration (2 ramps) 0..3000 sec
• S Curve Accel/Decel : Firmware Download Available

MACTROL AC Drive OPTI-Features

Mactrol Automation S

• lutions P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

PC Setup Software : Optistore Plus

Programmable I / O : Input 1 Programmable Digital Input, Input 2 / Output

2 User Selectable Digital Input / Ouptut ,Input 3 User Selectable Unipolar Analog / Digital Input ,Input 4 User Selectable Bipolar Analog / Digital Input , Output 1 Programmable Analog / Digital Output ,Relay 1 Relay Output (30 VDC 5A, 250 VAC, 6A)

Keypad Display Operating Display Output Frequency, Current, Rpm, Power

and User Scalable values Remote mount : Optional Optiport Plus remote mounting keypad

Motor feedback : Feedback type With Encoder Module - HTL or TTL

Pulses/Rev Adjustable Max Frequency 500kHz

Protective Functions: Inverter Trip Over voltage, Over current ,Under

voltage ,External trip, Motor overload Over temperature ,Short circuited Earth Fault ,Under Voltage ,Memory Last 4 Trips stored

Bus communication : Modbus Optional with firmware download, Profibus

DP via Gateway, DeviceNet via Gateway RS485 (Optibus) Standard

Compliance with EN 61800-3:2004 Adjustable speed electrical power drive

systems.EMC requirements

Standards Additional Features Built in Master - Slave Operation Mode ,

PID ,'Sleep' Mode ,Energy Optimising Function

MACTROL AC Drive OPTI-features

Mactrol Automation S

• lutions P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

Machine Tool Elevator Steel Wire Drawing Mining Textile Machines Cement Process Industries HVAC ID/FD Fan Paper-Stand Alone/Sectional Pump Compressor Man Made Fibre Lines Material handling Equipments Food Processing

Non-Conventional Energy Systems Printing

Sugar Machinery Extruders Conveyors Packaging

MACTROL AC Drive OPTI-Applications

Mactrol Automation S

• lutions P.Ltd.,

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

MACTROL AC Drives-Customer Reference List

Mactrol Automation S

• lutions P.Ltd.,

Kiln 275kW Sagar Cements,Babyram 2 Kiln 275kW Ball mill 110kW FD Fan 2x55kW Matampalli ID Fan 275kW Sagar Cements, 1 Cement Industry Applications Ratings Customer Sl n

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

MACTROL AC Drives-Customer Reference List

Mactrol Automation S

• lutions P.Ltd.,

Scew Feeders and Table Feeders 17x4kW Kiln Main Feeder 1x11kW Bagalkot,Karnataka PreHeater Fan 1x275kW Lokapur&Kaladagi Kiln 1x160kW Katwa Udyog Ltd., 7 (formerly TISCO) Various-Kiln,ID/FD Fan,Preheater 37kW-110kW Ultrtech Cements,Jpr 6 Chitod(Rajasthan) Various-Kiln,ID/FD Fan,Pump,PreHeater 15kW-200kW Chithod Cement Works 5 Kiln 110kW Reliance Cements,Nepal 4

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

MACTROL AC Drives-Customer Reference List

Mactrol Automation S

• lutions P.Ltd.,

Muzzafarnagar Kiln,PreHeater Fan,Feeders,Utility 7.5kW-315kW Bageshwari Steels 6 Utility,Feeders 1.5kW-37kW Champion Steels 5 UP Utility,Feeders 7.5kW-37kW Bhushan Steels 4 Ghaziabad Utilitiy 200kW Grover Steels 3 Durgapur Kiln ,Utilities 37kW-110kW Parashnath Steels 2 Jamshedpur Kiln,Preheater Fan,Utilities,Feeders 5.5kW-200kW TISCO 1 Steel

22nd June,2008

B-16/2,Meerut Road,Industrial Area,Ghaziabad 201 003,INDIA

MACTROL Nobody drives AC Better

MACTROL AC Drives-Customer Reference List

Mactrol Automation S

• lutions P.Ltd.,

12 units Sectional and Utility 45Kwto 250Kw Dev Agro 5 10 units Line Shaft and Utility 90Kw/110Kw/2 50Kw Three Star Paper 4 34 units Sectional and Utility 45kw to355Kw Sidharth paper 3 24 units Sectional and Utility 5.5Kw to 250Kw Sidheshwari paper 2 43 units Sectional and Utility 5.5Kw to 355Kw Bhageshwari Paper 1 Paper Industry