Mike Dillon and Ilham IMPROVING PRODUCTIVITY AND COMPETITIVENESS - - PowerPoint PPT Presentation

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Mike Dillon and Ilham IMPROVING PRODUCTIVITY AND COMPETITIVENESS - - PowerPoint PPT Presentation

Sep 16, 2022 31 likes •281 views

Mike Dillon and Ilham IMPROVING PRODUCTIVITY AND COMPETITIVENESS SEKOLAH TINGGI PERIKANAN creating young samurai ! q Established in 1962 q Based in Jakarta q Vocational HE, managed by KKP q 4-year Diploma q Offers Fishing Technology, Fisheries

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Mike Dillon and Ilham

IMPROVING PRODUCTIVITY AND COMPETITIVENESS

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SEKOLAH TINGGI PERIKANAN creating young samurai !

q Established in 1962 q Based in Jakarta q Vocational HE, managed by KKP q 4-year Diploma q Offers Fishing Technology, Fisheries Engineering, Fish Processing Technology, Aquaculture, Aquatic Resource Management, and Fisheries Extension q 10,000 graduates q10000 Samurai if we use them !!

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Indonesia challenges ? …

Poor innovation little Work with industry

COVID

Low productivity

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The relative value from continuous improvement and innovation as versus occasional improvement and doing the same as usual

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STP Internship – under SMART-Fish support

N E S W

PREPARATION

DESIGN PLACEMENT DATA COLLECTION REPORT

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Naufal Fakhri – OEE

q PT Panca Mitra Multi Perdana, Situbondo, East Java q OEE (Overall Equipment Effectiveness) analysis to improve the effectiveness of the performance of vanammei shrimp freezing machine

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Nilai Availability Nilai Performance Nilai Quality OEE Hasil 96% 65,84% 99% 62,87% Standar 90% 95% 99% 85% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

OEE

Hasil Standar

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0,00% 5,00% 10,00% 15,00% 20,00% 25,00% 30,00% 35,00% Hasil Persentase Idle and Minor Stoppage Loss 33,02% Reduce Speed Loss 30,87% Setuo and Adjusment Loss 7,05% Equipment Failure Loss 2,11% Deffet Loss 0,62% Reduce Speed Loss 0,43%

Six Big Losses

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Diketahui: Kerugian waktu : 3 jam Kwh : 100 Biaya listrik : 1.467,28 Ditanyakan : Kerugian dalam jangka panjang? Jawab: 1 hari = 3,4 x 100 x 1467,28 = Rp 440.184 1 minggu = 6 hari kerja x Rp 440.184 = Rp 2.641.104 1 bulan = 25 hari kerja x Rp 440.184 = Rp 11.004.600 1 tahun = 300 hari kerja x Rp 440.184 = Rp. 132.055.200 Potential loss from electricity usage

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Rekha Riani Samura – Kaizen

q PT Expravet Nasuba, Medan, North Sumatera q Improvement of transportation technique of harvested Pangasius

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H a r v e s t i n g L

  • a

d i n g

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ROOT CAUSE ANALYSIS WITH THE “5 WHY’s”

  • 1. Why did the yield/product

quality is low? – Fish quality is poor!

  • 2. Why is the fish quality

poor? – Has too many fish died!

  • 3. Why too many fish died? –

A shortage of oxygen during transport

  • 4. Why shortage of oxygen
  • ccurs? – The water tank is not

aerated!

  • 5. Why is the water tank is not

aerated? – No blower, never proposed to the management office Root cause of the problem

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1

Yield

2

Broken products

3

$$$

Three circle loops static

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Project Title Reducing the dead fish % being processed through the factory

Project Information Leader : Charles – Farm Manager Team Members

  • 1. Joni – Processing Section Head
  • 2. Josef Tobing – Animal Health & QC Supervisor
  • 3. Rekha Riani Samura – intern student

Project Start Date February/March 2018 Project Completion Date May 2018 Cost Impact of Failure >42% mortality without blower Project Goals Reducing the % of dead fish arriving in the factory from 42% to 10% Measurement of success Percentage of fish deaths decreased Process problem steps Importance in relation to Project Process Measurement Less of oxygen; installing air blower in fish container High

  • 1. Measurement DO in fish

container

  • 2. Water circulation

Harvest time High Measure harvest time Unloading time High Measure unloading time Project Milestone Measure DO inside container with and without blower Measure harvest and unloading time Water circulation and cause analysis with Kaizen team Date Every harvesting Every harvesting Every container

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Process steps and importance in relation to project

High High High High High

Receiving area

Harvest Prep Harvesting

Blower installation Transport

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Without intervention SMALL intervention

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10 20 30 40 50 60 70 80 Dead Live Dead Live August November Percentage

Improvement

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0.65% Gain

6.5 gr/kg

R p 2 6 / k g

676 juta/tahun = USD 48,285/year

50,000kg x 260

Rp 13,000,000/ wk

Impact on economic performance (ie. Filleting yield)

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Harvesting and Blower Installation

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Receiving Area

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5 10 15 20 25 30 35 40 45 Genset Battery Without blower March April

Fish mortality level - 2018

Target 10%

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BUSSINESS ACADEMIA

BUSSINESS VS ACADEMIA- getting samurai trained

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Higher Education Institution and Industry should collaborate

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  • Improving productivity and competitiveness needs

smart thinking

  • We need young samurai to set up better systems
  • Institute of Productivity work with IPRIDE4FISH to

help make this happen

  • Lets Help Indonesia Compete by using best ASSET#
  • Her People !!