Service Manual Model HDB-550E HDB-550N Q Qualty assurance - - PowerPoint PPT Presentation
Putting customer value as the highset priority Service Manual Model HDB-550E HDB-550N Q Qualty assurance Protected by PL insurance Note! Please read the manual carefully before use. This product is made for use in Korea, and
Putting customer value as the highset priority
Model
▣ HDB-550E ▣ HDB-550N
Please read the manual carefully before use. This product is made for use in Korea, and may not work in
Note!
※ Protected by PL insurance
Qualty assurance
1. 2 2. Model conditions 3
3
4. 5 5. 6. 9. 10. 14. 15. 6 11 7. Main PCB Wafer Position 12 8. Parts assembly drawing 13 24 25
1 1
12. 29 13. 31 35 36 16. Main PCB Wafer Position 37 17. Parts assembly drawing 38 18. 48 19. Operation test (Seat sensor) 52 Specification and major functions - 【 HDB-550N (no.11 ~ 18) 】 Fault diagnosis and countermeasures
Self-diagnosis (Error indication) How to separate Body Case
Operation specification
Operation specification Cautions for safe service
Specification and major functions - 【 HDB-550E (no.3 ~ 10) 】
♠
When moving the product, take hold of the body at all times.
♠
When disassembling or assembling the product, lock the water insert valve.
♠
When exchanging or repairing electric parts, plug the power out before starting to exchange or repair.
♠
When exchanging electric parts, use authentic/rated parts. (ex- fuse capacity, etc.)
♠
Check if moist penetrated to electric parts.
♠
Check assembly status of parts after repair.(ex- cable tie, harness arrangement, etc.)
♠ ♠
Ground connect when ground connection is deemed necessary.
♠
Avoid using many power plugs at the same time for easily heated products or highly power consuming products.
♠
Avoid risk of exposing wires from harness/wire/joint when repairing.
♠
Remove dust or foreign substance completely from wire junction/housing part/contact point when repairing.
♠
Do not put back a different main pcb connector when repairing.
♠
Take extra care in handling and storage as IC and semiconductor chip in PCB can be damaged by static electricity. Check product usage environment and change the location of use when installation status is unstable. (ex- Bathroom in master room→Bathroom in living room)
Details
Automatic cleaning and drying toilet seat HDB-550E AC220V/60Hz 0.7~7.5kgf/㎠ Direct supply system 840W Cleaning water output
n i m / c c 1 1 . x a M t u p t u
e d i B c c 8 y t i c a p a c k n a T Cleaning water temperature Normal temperature ~ 40℃ Hot water heater capacity 800W Safety device Temperature fuse, float switch, temperature sensor, excessive heating preventer (automatic return bimetal) Drying temperature Normal temperature ~ Apprx. 60℃ W 2 y t i c a p a c r e t a e h g n i y r D l a t e m i b , e s u f e r u t a r e p m e T e c i v e d y t e f a S Heating temperature Normal temperature ~ 40℃ W 4 y t i c a p a c r e t a e H Safety device Temperature sensor, temperature fuse t s y l a t a c y b n
t a z i r
e D n
t a z i r
D Leakage breaker Within 20mA 0.3 seconds r
n e s e c n a t i c a p a C n
t c e t e d r e s U 3~40℃ 1.5m 4.9kg 45cmx52cmx14.5cm
Item
Photo - HDB-550E
▣ Specification and major functions of HDB-550E (4~27 page)
Weight Outer dimension Blow drying device Heating & seat device Other accessory functions Product name Model name Surrounding temperature Cord length Hot water cleaning device Rated voltage Hydraulic pressure Water supply
♠ Water supply : Method-Direct connection to waterwork Pressure - 0.7~7.5Kgf/㎠ ♠ Cleaning: Water input for cleaning - 0.9ℓ/min, Water input for bidet - 1.0ℓ/min, Tank capacity-0.8ℓ
Hot water temperature control (5 step control) - Step1: Hot water(Room temperature), Step 2: Approx. 31 ℃, Step 3: 34℃, Step 4: 37℃, Step 5: 40℃ Heater capacity - 800W
♠ Drying: Temperature control (5 step control) -Step 1: Room temperature, Step 2:30℃, Step 3:40℃, Step 4:50℃, Step 5: 60℃ Heater capacity - 200W ♠ Seat: Seat temperature control (5 step control) - Step 1: Room temperature, Step 2: Approx. 31℃, Step 3: 34℃, Step 4: 37℃, Step 5: 40℃ Heater capacity -40W ~ Intelligent bidet that can be installed in small bathrooms with industry's best slim and compact design appropriate for bathroom decoration. ♠ (1) Wide seat mounting: Wide seat that sufficiently supports thighs is mounted to allow more comfortable position . ♠ (2) Introduction of new technology in nozzle New concept nozzle type that provides 8 features with differentiated nozzle which are 90˚ of cleaning nozzle angle, 70˚ of bidet nozzle angle + cleaning design, move massage of bidet nozzle + automatic wave strength control + whirlwind cleaning + bubble water-jet method + anti-bacteria material + compulsory cleaning + regular motions function (water is flown into rectum while been sprayed in 90˚ cleaning nozzle angle) ♠ (3) Self nozzle cleaning: Maintains cleanness by cleaning the nozzle everytime it emerges and retrieves. ♠ (4) Move, massage cleaning: Despite two nozzle type, our bidet provides move + massage cleaning in bidet nozzle as well as in cleaning nozzle. (Cleaning, bidet) Best bidet product that upgrades cleanness of women. ♠ (5) Anion deodorization cassette: Built-in function that removes odor in bathroom by using anion deodorization cassette Anion, generated during deodorizing, provides pleasant environment. ♠ (6) Body sensor: Human body sensor prevents malfunction by skin detection method instead of toilet seat switch ♠ (7) Self-diagnosis system mounting: Immediate identification of error status by LED warning in the event of defects in various temperature control device or excessive heating in watertank. (Self-diagnosis function built in as basic program instead of projected button type) ♠ (8) Automatic leakage break: As bathroom is usually a humid place, automatic leakage break function is built-in in addition to basic waterproof function in order to provide secure and safe system that can be used without worries when exposed to water. Power supply is automatically suspended when electric damage occurs, which will further secure your safety ♠ (9) Power saving+Power function: The power saving function built in saves your worries on electric charges. Moreover, in order to drastically reduce electric charge, additional feature introduces the power switch that automatically blocks the power supply without having to plug out, which will save your electric charge ♠ (10) Soft opening/closing: With soft opening/closing method, toilet seat and cover are open/closed smooth and slowly. ♠ (11) Easy cleaning: With detachable or attachble nozzle cleaning + cover design, it is easy to clean impurities in bidet gaps.
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; 1) VALVE MOTOR and NOZZLE MOTOR stand by in stop mode at fixed position after rotating in forward/backward direction ; 2) All LEDs flickering 3 times
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; 1) Hydraulic pressure control setting: 3 steps ; 2) Water temperature setting: 1 step (OFF) ; 3) Blower temperature setting: 1 step (OFF) ; 4) Seat temperature setting: 1 step (OFF)
♠
; Follow EEP ROM value.
♠
♤ ; 1) BIDET
;
;
; 1-1) Operation ; 1-1-1) Rotate VALVE MOTOR(Hydraulic pressure control) in 5 BIDET steps. ; 1-1-2) Turn ON Solenoid for 1 second for "Pre-cleaning" of Nozzle. ; 1-1-3) Turn OFF Solenoid. ; 1-1-4) Rotate VALVE MOTOR(Hydraulic pressure control) to "BIDET setting stage". ; 1-1-5) Move NOZZLE MOTOR to defined position. ; 1-1-6) Turn ON Solenoid valve to start Bidet operation. ; 1-2) Stop ; Automatic stop after 1 minute or when pressing stop switch ; 1-2-1) SOLENOID VALVE OFF ; 1-2-2) Move NOZZLE MOTOR to stop position ; 1-2-3) Rotate VALVE MOTOR(Hydraulic pressure control) in 5 BIDET steps. ; 1-2-4) Turn ON SOLENOID VALVE for 1 second (Nozzle "Post cleaning") ; 1-2-5) Turn OFF SOLENOID VALVE. ; 1-2-6) Move VALVE MOTOR(Hydraulic pressure control) to stop position.
▣ Operation specification. HDB-550E
*************************************************************************************************************************************
♤ ; 2) Cleaning
; ● Operated by "Cleaning switch" control while the seat is sensed as taken. ; ● Operated when pressing "Cleaning switch" during bidet or blower drying. ; 2-1) Operation ; 2-1-1) Rotate VALVE MOTOR(Hydraulic pressure control) in 5 Cleaning steps. ; 2-1-2) Turn SOLENOID VALVE OFF for 1 second to "Pre cleaning" Nozzle. ; 2-1-3) Turn OFF SOLENOID VALVE. ; 2-1-4) Rotate VALVE MOTOR(Hydraulic pressure control) to "Cleaning setup stage". ; 2-1-5) Move NOZZLE MOTOR to defined position. ; 2-1-6) Turn ON SOLENOID VALVE to start cleaning operation ; 2-2) Stop ; Starts stop, bidet, drying switch input or cleaning operation, and automatically stops cleaning operation after 1 minute. ; 2-2-1) SOLENOID VALVE OFF ; 2-2-2) Move NOZZLE MOTOR to stop position ; 2-2-3) Rotate VALVE MOTOR(Hydraulic pressure control) in 5 Cleaning steps. ; 2-2-4) Turn ON SOLENOID VALVE for 1 second (NOZZLE "Post cleaning") ; 2-2-5) SOLENOID VALVE OFF. ; 2-2-6) Move VALVE MOTOR(Hydraulic pressure control) to stop position.
♤ ; 3) Blower function
; ● Operated by "Dry switch" control while the seat is sensed as taken ; ● Operated when pressing "Dry switch" during bidet or cleaning operation. ; ● Automatic operation of blower function after 1 minute since cleaning or bidet operation ; 3-1) Operation ; 3-1-1) Drying fan operation ; 3-1-2) Drying heater operation ; 3-2) Stop ; ● Stops when stop, bidet, cleaning switch input ; ● Starts blower dry operation and automatically stops after 2 minutes. ; 3-2-1) Dry heater stop ; 3-2-2) Dry fan stop
♤ ; 4) Deodorization and human body sensor
; ● A function that supersedes all other functions. Identifies whether someone is seating on the toilet seat and delivers the result to MICOM in electric signal. ; 4-1) Operation ; 4-1-1) Operates without sensing when capacitance of Semi sensor is less than 8pF ; 4-1-2) Generates human detection signal when capacitance is over 8pF ; 4-1-3) When human is detected, motor fan starts to operate and wind passes through granular basic activated carbon catalyst.
; 4-2) Stop ; 4-2-1) When toilet seat cannot detect human body, deodorization function stops.
♤ ; 5) BACK-UP function
; Memorizes final confirmations on hydraulic pressure, hot water, blower, and seat temperature during Power ON/OFF. ; 5-1) Operation status ; Memorizes function position signals such as hydraulic pressure, hot water, blower, seat temperature from MICOM to EPROM IC ; whenever MODE SWITCH is moved, and delivers the memorized MODE function to MICOM at the time of power authentication
♤ ; 6) Leakage prevention
; OP AMP IC operates AC drive relay the electric leakage value recognized by ZCT device to turn OFF Ac power, when electric leakage over 15mA occurs in AC driver. ; At this time, when leakage preventer is operating, all functions are suspended but only leakage LED remains ON.
♤ ; 7) Power saving function
; When automatic power saving function is selected, power consumption of hot water heater and seat heater is minimized. ; 7-1) Order ; 7-1-1) When pressing power saving switch, power saving LED is lighted and power saving function starts, regardless of stop position or body detection. ; 7-2) Operation ; 7-2-1) Maintains temperature of hot water in hot water heater in 30℃. ; 7-2-2) Maintains temperature of toilet seat heater in 30℃. ; 7-2-3) In the event of power failure, all function LEDs are put out except for power saving LED. ; 7-3) Stop ; 7-3-1) When pressing power saving switch, power saving LED is put out and all other rest LEDs are lighted. ; 7-3-2) When the toilet seat detects human body, power saving function is cancelled. When human body is not detected, power saving function returns to power saving MODE.
♤ ; 8) Power ON/OFF function
; When bidet is not used for a long period, press power switch to turn OFF power. At this time, Main power is OFF and returns to ON when pressing power switch again. ; When power is ON, initial operation is not performed and final memory is retrieved. ; ☞ Initial operation: Refers to forward/backward rotation and nozzle cleaning of VALVE and NOZZLE MOTOR.
♤ ; 9) Nozzle cleaning function
; A function of cleaning nozzle in case of long-term use. ; 9-1) Start ; 9-1-1) Starts when pressing nozzle cleaning switch, regardless of stop position or body detection ; 9-2) Operation ; 9-2-1) SOLENOID VALVE OFF ; 9-2-2) Drive NOZZLE MOTOR (exposed to the extent of maximum length) ; 9-2-3) NOZZLE cleaning (manual cleaning by user)
; 9-3) Stop ; 9-3-1) Moves to Nozzle motor stop position when pressing nozzle cleaning switch, regardless of stop position or body detection ; 9-3-2) Moves VALVE MOTOR to bidet step 5 position ; 9-3-3) Turns ON SOLENOID VALVE for 1 second ; 9-3-4) SOLENOID VALVE OFF ; 9-3-5) Moves VALVE MOTOR to cleaning step 5 position ; 9-3-6) Turns ON SOLENOID VALVE for 1 second ; 9-3-7) SOLENOID VALVE OFF ; 9-3-8) Moves VALVE MOTOR to stop position
♤ ; 10) Self-diagnosis function
; This function does not require additional switch input. ; MICOM puts out corresponding LED and suspends the function hindered part in part or in whole, when abnormal condition is found. ; The self-diagnosis function of this controller focuses on temperature control part. It automatically returns to normal position when the problem is settled. ; 10-1) ERROR 1 (Hot water SENSOR OPEN/SHORT) - Hot water LED is lighted ; When hot water sensor in open, turn OFF hot water heater and stop all functions but heating sheet function. ; 10-3) ERROR 2 (Toilet seat sensor OPEN/SHORT) - Toilet seat LED is lighted ; When toilet seat sensor is open, turn OFF toilet seat heater and limit toilet heating function. All other functions are normal. ; 10-3) FLOAT (Detection of no water) - Hydraulic pressure LED is lighted ; A function to detect and indicate no water inside water tank when FLOAT SENSOR is open, Toilet seat heating and blower functions are normal except for cleaning and bidet.
♤ ; 11) Digital temperature control of hot water and seat
; 11-1) During initial and normal operation, control LED indicates the hydraulic pressure of flushing control. ; 11-2) When operating switches such as hydraulic pressure strong/weak, nozzle front/back, hot water high/low, toilet seat high/low, the corresponding LED is lighted and level indication LED indicates corresponding value. ; 11-3) Automatically returns to hydraulic pressure MODE when no switch input is made for over 30 seconds since the last switch input.
♤ ; 12) Massage function during bidet and cleaning
; 12-1) Start ; When pressing massage switch during bidet or cleaning operation, massage movement starts after VALVE MOTOR completely moves to flushing position. ; 12-2) Operation ; ON-OFF is made 1 time per second, and Valve motor repeats forward/backward rotation in defined flushing stage. ; 12-3) Stop ; Massage movement stops if stop, bidet/cleaning, massage switch input is made or 1 minute has elapsed since bidet/cleaning movement started. ; Flushing control position moves to defined position when stopped by massage switch input.
♤ ; 13) MOVE function
; 13-1) Start
; When pressing MOVE switch during bidet and cleaning operation, NOZZLE MOTOR starts operation while moving back and forth. ; 13-2) Operation ; Moving distance is 14mm. Nozzle motor repeats forward/backward rotation within 7mm scope from defined nozzle position. ; 13-3) Stop ; MOVE movement stops if stop, bidet/cleaning, MOVE switch input is made or 1 minute has elapsed since bidet/cleaning movement started. ; Nozzle position moves to defined position when stopped by MOVE switch input.
♤ ; 14) Flushing control function
; 14-1) Flushing control is to control the pressure of water passing through solenoid valve and flowing out to nozzle. ; Drives valve motor according to the defined flushing control steps to control pressure, when required by control part (bidet, cleaning). ; 14-2) Flushing setting can be made in 1~5 steps from time to time, and the defined steps are indicated in LED level. ; 14-3) Flushing indication Level LED are commonly used with LED for self-diagnosis error indication, nozzle position, hot water temperature, ; seat temperature and drying temperature setting. Each mode is sorted by MODE indication LED.
♤ ; 15) NOZZLE forward/backward position control function
; 15-1) A function that controls the position of nozzle with nozzle forward/backward switch when the nozzle is brought out for use such as bidet and cleaning ; 15-2) Can be controlled while performing MOVE function. Moves to initial position as MOVE function proceeds, and stops in a different position when MOVE stops. ; 15-3) Range of nozzle position control is 13mm (2steps) forward and 13mm (2steps) backward.
♤ ; 16) Hot water, blower, toilet seat temperature control function
; A function that defines appropriate hot water, blower, toilet seat temperature for user. ; 16-1) Hot water ; Resistance variables according to changes in hot water temperature and signal delivered to DC power variation by MICOM control the power ON/OFF of heater in hot water output. ; 16-2) Blower ; Classifies compulsory virtual value of PC in 5 steps and controls heat amount according to voltage change. ; 16-3) Toilet seat ; Resistance variables according to changes in toilet seat sheet temperature and signal delivered to DC power variation by MICOM control ; the power ON/OFF of heater in toilet seat sheet output.
♤ ; 17) Hydraulic pressure strong/weak control function
; Controls valve motor by cleaning or bidet mode, by angle and motor pulse according to hydraulic pressure defined by user.
♤ ; 18) Error correction function and zero cross time
; 18-1) Error correction function ; Corrects error or motor with artificial correction by adding or subtracting operation pulse when operation direction of VALVE MOTOR and NOZZLE MOTOR changes. ; 18-2) ZERO CROSS function ; All DC operations are ON/OFF at Zero cross time to minimize overload or noise impact. ;************************************************************************************************************************* End.
Control part Sound Control part Sound
Float sensor
【Hydraulic pressure LED】 Continuous blinking in 1 second interval None 【Hydraulic pressure LED】 Continuous blinking in 1 second interval None Hot water sensor 【Hot water LED】 Continuous blinking in 1 second interval None 【Hot water LED】 Continuous blinking in 1 second interval None Toilet seat sensor 【Toilet seat LED】 Continuous blinking in 1 second interval None 【Toilet seat LED】 Continuous blinking in 1 second interval None ♠ Isn't pipeware angle valve locked? ♠ Isn't bidet union valve locked? ♠ Isn't water supply suspended? ♠ Disconnection - Replace temperature sensor (When resistance value of temperature sensor is normal → 10㏀ at 25℃) ♠ Short circuit - Check output of main pcb water tank heater (Is power continuously supplied?)
♠ Disconnection - Replace toilet seat (When resistance value of temperature sensor is normal → 10㏀ at 25℃) ♠ Short circuit - Check output of main pcb toilet seat heater (Is power continuously supplied?)
▣ Self-diagnosis (Error indication) - HDB-550E
Short circuit Error Disconnection Checkpoint
(Position of Main PCB connector)
key-connector Sensor Toilet seat Float sensor Temperature sensor 4 way valve Nozzle slide Solenoid valve Drying heater Drying motor Fan motor Short circuit LED Power cord (220V) Power trans Water tank heater
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Blower Case(Lower) Blower Case(Lower) EP61005 A.B.S(Anti-fire) 1 Yes Pipe 2 Blower Case(Upper) Blower Case(Upper) EP61006 A.B.S(Anti-fire) 1 Yes Pipe 3 Blower Cover Blower Cover EP61007 A.B.S(Anti-fire) 1 Yes Pipe 4 Blower Motor Blower Motor EA-1001 1 NSM Electronics 5 Fan Motor Fan Motor EA-1002 1 NSM Electronics
Application of sponge
6 Blower Heater Blower Heater EA-1003 1 Samkang Tech 7 Deodorizer Deodorizer EP81002 1 Ceracomb
Deodorization catalyst: Granular basic activated carbon Deodorization Operation and performance Automatically operates after 1 minute since cleaning or bidet is used. Or, operates for 3 minutes when dry switch is selected. Drying heater: AC220V, 240Ω, 200W Drying motor: DC 12V, Resistance value not measured.
▣ Parts assembly drawing. HDB-550E
Blower When human body is detected, deodorizing fan starts to operate and wind passes through granular basic activated carbon catalyst material. Fan motor: DC 12V, Resistance value not measured.
Blower Ass'y
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Hinge Body Hinge Body EP11001 PBT(G/F25%) 2 Yes Pipe 2 Hinge Guide Hinge Guide EP41003 POM 4 Yes Pipe 3 Hinge Spindle Hinge Spindle EP41004 POM 2 Yes Pipe 4 O-Ring(P14) Hinge cover packing EP71002 NBR 2 Hwanam Rubber 5 Hinge Cover Hinge body cover EP61008 PBT(G/F25%) 2 Yes Pipe 8 4
8 5 P E ) 2 1 x 3 , H P ( w e r c S 6 7 Pusing Spindle Pusing spindle EP41005 POM 1 Yes Pipe 8 Pusing Housing Pusing housing EP61009 POM 1 Yes Pipe 9 Hinge Out Hinge out EP41002 ABS 1 Yes Pipe 10 Hinge In Hinge in EP41001 ABS 1 Yes Pipe KF-96H, 200,000CS
Buffer function: within 3~30 sec when dropped at 70° angle. Hinge Operation and performance 11 Hinge Oil Hinge oil EP81003 Sejong Chemical
Hinge Ass'y
14
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Nozzle Ass'y Nozzle assembly EA-1004 1 NSM Electronics 2 4-Valve Ass'y Flow adjustment assembly EA-1005 1 NSM Electronics 1 n
i l i S e s
n
i l i S e s
n
i l i S 3 Market purchase L=60mm 2 S U S p m a l C p m a l C 4 Market purchase
Nozzle 4-way valve Operates forward/backward movement of nozzle when selecting Cleaning, Bidet, or Nozzle cleaning (Parallel use of hydraulic pressure method and motor operation method) Nozzle motor: DC 12V (1,3 Excitation method) Selectable water spray direction for bidet or cleaning, and nozzle pre- cleaning, post-cleaning and massage movement by user's choice 4-way valve motor: DC 12V, (1,2 Excitation method) OEM purchase
Nozzle Ass'y
15
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Seat Cover Seat cover EP61012 ABS 1 Yes Pipe 2 Soft Rubber Seat cover buffer cap EP71004 PVC 1 Yes Pipe Soft rubber 3 Fixing Cap(R) Seat cover fixit cap (R) EP31005 ABS 1 Yes Pipe 4 Fixing Cap(L) Seat cover fixit cap (L) EP31004 POM 1 Yes Pipe Change of material 5 Open Hinge Open hinge EP31006 ABS 1 Yes Pipe 6 Seat Spring Seat spring EP81004 STS304-WPB 1 Samsung Precision Change of product name 7 Bracket Hinge Bracket hinge EP21001 SUS 1 SUNIL 2 S U S 3 1 5 P E ) 6 x 2 , H P ( w e r c S 8 3 S U S 6
8 5 P E ) 6 x 3 , H P ( w e r c S 9 10 Safety Label Safety label EP91007 1 ILJIN
Operation and performance Easy attachment/detachment
Seat Cover Ass'y
16
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 SeatCase(Upper) Seat case (Upper) EP61011 ABS 1 Yes Pipe 2 SeatCase(Lower) Seat case (Lower) EP61010 ABS 1 Yes Pipe 3 Seat Heater Seat heater EA-1007 1 Samkang Tech 4 Cap(Seat) Seat assembly support EP31003 ABS 1 Yes Pipe 1 S U S 5
8 5 P E ) 1 x 3 , H P ( w e r c S 5 6 Seat Sensor Human body sensor EA-1006 1 Samkang Tech AD semiconduc tor 7 Seat Rubber Seat buffer cap EP71003 PVC 4 Yes Pipe 4 1 8 5 P E ) 1 x 4 , H P ( w e r c S 8
Less than 8pF capacitance in Semi Sensor is discarded. When capacitance is higher than 8pF, human body detection sign is generated. Test operation: For test operation. touch with hand, affix silver tape or put wet toilet paper around the location to install sensor. Seat cover Capacitance Seat case is locking type assembly of upper and lower part, and is detachable. Seat heater: AC220V, 1,200Ω, 40W Safety device: Seat heating function stops when MI-COM detects over 48℃ of surface temperature Operation and performance
Seat Ass'y
17
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Switch Case(Upper) Switch Case(Upper) EP61014 ABS 1 Yes Pipe 2 Switch Case(Lower) Switch Case(Lower) EP61013 ABS 1 Yes Pipe 3 Switch Cover Switch Cover EP61015 ABS 1 Yes Pipe d e t e l e D K C A P L I E J 1 S U S 2 1 2 P E ) h c t i w S ( n i P 4 5 Press Switch Switch assembly fixing plate EP21003 SUS 1 SUNIL 6 PCB(Switch) Ass'y 5000 switch PCB assembly 1 7 Switch Sticker(Front) Switch Sticker (Front) EP91003 PC 1 DASUNGTEC H 8 Switch Sticker(Rear) Switch Sticker(Rear) EP91004 PC 1 DASUNGTEC H 4 1
8 5 P E ) 2 1 x 4 , H P ( w e r c S 9 2 S U S 5
8 5 P E ) 1 x 3 , H P ( w e r c S 1 11 Diffusion Paper Diffusion paper EP81008 1 DASUNGTEC H
Switch assembly An input device for bidet operation signal that is operated by user's choice of function
Switch Ass'y
18
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Water Insert Valve Water insert valve EP61017 POM(G/F30%) 1 Yes Pipe 2 Strainer Strainer EP81005 SUS 1 SUNIL 3 Strainer Adaptor Strainer adaptor EP31007 POM 1 Yes Pipe 4 Check Valve Back flow preventer EA-1008 1 Samki Metal 5 O-Ring(2.8x15.8) Water insert valve packing (Large) EP71006 NBR 1 Hwanam Rubber 6 O-Ring(2.6x15.8) Water insert valve packing (Small) EP71005 NBR 1 Hwanam Rubber 7 Water Insert Housing Water insert housing EP61016 POM(G/F30%) 1 Yes Pipe 1 )
g n i t t i P
l E
8 Market purchase
Water insert assembly The first path that water is flowed in to bidet from water pipe, easy installation and convenient strainer cleaning with 180 rotating moving structure instead of fixed structure Strainer net: Filters the remnants in flown in water to minimize the occurrence of inferiority Back flow preventer: Prevents leakage of water at the time of water supply suspension or similar circumstances in order to prevent malfunction of water level sensor or other quality
Water insert Ass'y
19
20
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Water Tank(Lower) Water Tank(Lower) EP11002 ABS(G/F30%) 1 Yes Pipe 2 Water Tank(Upper) Water Tank(Upper) EP11003 ABS(G/F30%) 1 Yes Pipe 3 Water Guide Water tank water supply plate EP31008 ABS 1 Yes Pipe 4 Water Drain Cover Water tank drain cover EP31009 POM(G/F30%) 1 Yes Pipe 5 O-Ring(P9) Drain cover packing EP71008 NBR 2 Hwanam Rubber 6 Spring(DrainCover) Water tank drain spring EP81006 STS-304WPB 1 Samsung Precision 7 Water Drain Adaptor Water tank drain adaptor EP31010 POM(G/F30%) 1 Yes Pipe 8 Packing(Drain) Water tank drain packing EP71013 NBR 1 Hwanam Rubber 9 Water Cover Water tank water exit cover EP31012 POM(G/F30%) 1 Yes Pipe 3 2 1 5 P E ) r e t a e H ( w e r c S 1 11 Packing(Heater) Water tank heater packing EP71012 NBR 1 Hwanam Rubber 12 Water Heater Water tank heater EA-1010 1 Samkang Tech 13 O-Ring(P20) Bimetal fixing plate packing EP71007 NBR 1 Hwanam Rubber 14 Press(Lower Bimetal) Bimetal fixing plate (lower) EP21004 C3604BD,BE 1 SUNIL h c e T g n a k m a S 1 e s u f k n a t r e t a W e s u F r e t a W 5 1 1 l a t e m i b k n a t r e t a W l a t e m i B 6 1 Shalom Electronics 17 Press(Upper Bimetal) Bimetal fixing plate (upper) EP21005 C3604BD,BE 1 SUNIL 18 O-Ring(P21) Float switch packing EP71009 NBR 1 Hwanam Rubber 19 Float Switch Float switch EA-1009 1 Jeil Electronics 20 Water Sensor Water tank temperature sensor EP81007 1 Samkang Tech 21 O-Ring(Sensor) Water tank sensor packing EP71010 NBR 1 Samkang Tech 22 O-Ring(P14) Hinge cover packing EP71002 NBR 1 Hwanam Rubber 23 Water Drain Nut Water tank drain nut EP31011 POM(G/F30%) 1 Yes Pipe 3 1 1
8 5 P E ) 2 1 x 4 , H P ( w e r c S 4 2 2 S U S 6
8 5 P E ) 2 1 x 4 , H P ( w e r c S 5 2
Water tank assembly Hot water heated by water heater can be used. Hot water heater: AC220V, 60Ω, 800W Float sensor: Checks water fullness within water tank and delivers to MI-COM Drain valve: Protects water tank with drainage functioning by spring working when inside water tank is over pressured. Safety device - Compulsory cleaning or bidet operation is not allowed when MI-COM detects water temperature over 47℃. Water tank bimetal temperature 55℃ Water tank fuse temperature 72℃
21
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Body Case(Lower) Bidet body EP61001 ABS 1 Yes Pipe 2 Body Case(Upper) Body case EP61002 ABS 1 Yes Pipe 3 MainPCB Case 5000 circuit case EP61003 ABS (Transparent) 1 Yes Pipe 4 Hinge Housing Hinge housing EP61004 POM 1 Yes Pipe 5 Power Cord Adaptor Power cord adaptor EP31001 POM(G/F30%) 1 Yes Pipe 6 Pad Fixing Bidet fixing pad EP71001 NBR 2 Hwanam Rubber 7 Body Adaptor Case bolt adaptor EP31002 C3604BD,BE 2 SUNIL Deleted 8 Main PCB 5000 main PCB assembly 1 9 Power Cord Power cord EP81001 1 ShinDongBang 1 s n a r T s n a r T 1 Taesan Electronics 11 Screw(Body) M3x0.5Px6(Flat head) EP51001 SUS 2 Deleted 12 Joint Housing Water insert valve housing EP61018 POM(G/F30%) 1 Yes Pipe 7 1
8 5 P E ) 2 1 x 4 , H P ( w e r c S 3 1 3 1 8 5 P E ) 1 x 4 , H P ( w e r c S 4 1 15 Solenoid Housing Water insert valve body EP61019 POM 1 Jeil Electronics 16 Solenoid Ass'y Water insert valve assembly EA-1012 1 Jeil Electronics 17 O-Ring(P7) Water insert part connection packing EP71011 NBR 1 Hwanam Rubber 18 Pressure Ass'y Decompressor EA-1011 1 Jeil Electronics
22
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Fixing Plate Bidet body fixing plate EP21006 SUS 2 SUNIL 2 Fixing Bolt Bidet body fixing bolt EP50080 POM 2 YOOCHANG 3 Fixing Bolt Packing Body fixing bolt packing EP70313 NBR 2 HANIL Chemical 4 Fixing Washer Fixing bolt washer EP20011 2 Samah International 5 Fixing Nut Bidet body fixing nut EP50598 POM 2 YOOCHANG 6 Bidet Union Bidet union EA-1013 1 7 Union Flexible Hose Bowl flexible hose EA-386 1 Daesan Hoseband 8 PE Hose PE water supply hose 1 Market purchase 9 Cushion Right Bidet fixing pad (Right) EP91011 Styrofoam 1 SAMIL Chemical 10 Cushion Left Bidet fixing pad (Left) EP91010 Styrofoam 1 SAMIL Chemical
Union Assembly Minimizes the impact of adverse conditions (ceramic status) in installation place by enlarging the diversion of bidet body fixing plate (140~180mm)
Etc Ass'y (Packaging, installation accessory)
23
①. Loosen 2 4×12 screw points by using + screw driver ②. Push 2 hooks in the front of bidet with force to front and upper sides to separate the hooks by using - screw driver or nipper.
※ Tools to prepare : +, - screw driver 1 each, nipper
After completing repair ~ ※ Assemble in opposite
④. If hook is not locked well, push in a regular screw driver to the space between ceramic and bidet, then assemble by pushing from the upside with force.
♠ Checkpoint before diagnosing faults
Please make sure to check the followings. ◈ Electric current is applied. ◈ Water supply is not suspended. (Water supply valve is open) ◈ Product is not frozen. (When bidet union, water supply hose, and bidet are frozen, avoid using until they are thawed)
No Condition Fault mode Countermeasure
Low level detected Open angle valve Low level detected Open bidet union valve No water supply after suspension. (Hydraulic pressure LED flickers) Low level detected Plug in power cord again Defect in Main pcb Replace Main pcb Solenoid valve is Disconnection. (Resistance value Approx. 4.4 ~ 4.8㏀) Defect in solenoid valve Replace solenoid valve Pressure is excessively reduced by decompressor. Defect in decompressor Adjust or replace decompressor Defect in float switch contact (on : 0Ω / off : ∞) Defect in float switch Replace float switch Hydraulic pressure in installation place is weak Describe product feature Water output from decompressor is reduced Defect in decompressor Adjust or replace decompressor (Check water output after separating solenoid valve) r e n i a r t s n a e l C e c n a t s b u s n g i e r
r e n i a r t s e v l a v n
n u t e d i b n i k c u t s e c n a t s b u s n g i e r
(Check water output after separating PE hose water insert valve) Foreign substance stuck in water insert valve assembly strainer Foreign substance Clean strainer (Check water output after separating decompressor) Nozzle is not moving forward or backward by hydraulic pressure due to packing separation inside nozzle Defect in nozzle Replace nozzle (excluding 4way) Leakage in nozzle by a drop (temporary) → Leakage due to Describe product feature inflated volume of water tank heater when heated (function) Defect in solenoid valve water (foreign substance) Foreign substance Clean solenoid valve Solenoid output is continuously turned on in Main pcb (on : DC197V / off : 0V) Defect in Main pcb Replace Main pcb Defect in float switch contact (on : 0Ω / off : ∞) Defect in float switch Replace float switch Nozzle not inserted Nozzle leakage 4 Weak hydraulic pressure 2 3 Angle valve is locked. (Hydraulic pressure LED flickers)
Fault diagnosis
Bidet union valve is locked. (Hydraulic pressure LED flickers) No water supply 1 Main pcb solenoid valve has no output. (DC197V) Y : YES N : No
▣ Fault diagnosis and countermeasures - HDB-550E
N
Y Y Y Y Y Y
Y
Y
Y Y Y Y Y
Y
N N N N N N N N N N N
No Condition Fault mode Countermeasure
Set hot water temperature in 【step 1】 e s u
w
e b i r c s e D e s u r
No hot water output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb Disconnection in water tank heater.(Resistance value Approx. 60Ω) Defect in water tank heater Replace water tank heater Disconnection in temperature bimetal (manual return) Check reasons of bimetal working Manually return (Push) Disconnection in water tank temperature fuse (on : 0Ω / off : ∞) Defect in water tank temperature fuse Replace water tank temperature fuse Set hot water temperature in 【Step 2~5】 e s u
w
e b i r c s e D e s u r
Continuous hot water output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb Resistance value of hot water sensor is not controlled Defect in temperature sensor Replace temperature sensor (Resistance value Approx. 22 ~ 5㏀/ 5 ~ 40℃) Test operate while not seated (Seat sensor does not detect) e s u
w
e b i r c s e D e s u r
Corrosion due to moisture in key button (partially, 1~2 buttons) Defect in Key pcb Replace Key pcb (Describe caution to moisture) Defect in terminal contact (On and Off)
Defect in Main pcb or Key pcb Replace Main pcb or Key pcb
Does not know how to use power button e s u
w
e b i r c s e D e s u r
Disconnection in power trans (2nd voltage: AC13~15V, 3rd voltage: AC6~7V) Defect in powertrans Replace powertrans Disconnection in power cord fuse .(250V 10A) Defect in fuse Replace fuse No output in Main pcb (Disconnection in internal electronics part) Defect in Main pcb Replace Main pcb Electric leakage in watertank heater (Check power input after separating connector) Defect in water tank heater Replace water tank heater Defect in Main pcb ELB(Leakage breaker) performance Defect in Main pcb Replace Main pcb Occurrence of short due to excessive moisture in key pcb Defect in Key pcb Replace Key pcb (Describe caution to moisture) Defect in bowl levelness (Check 4 buffer caps in toilet seat) Poor installation Replace toilet seat Defect in toilet seat projectile (old version)→Made before March 2006 Defect in toilet seat Replace toilet seat Set toilet seat temperature in 【Step 1】 e s u
w
e b i r c s e D e s u r
No toilet seat output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb Disconnection in toilet seat heater.(Resistane value Approx. 1,200Ω) Defect in seat heater Replace toilet seat heater l a n i m r e t t r e s n I g n i k c
l a n i m r e t n i t c e f e D d e n e s
s i l a n i m r e t r
c e n n
t a e s t e l i
Water is too hot 6 11 Toilet seat temperature is not controlled 9 Leakage breaker is lighted 10 Toilet seat is broken 8 No power Button is not
7
Fault diagnosis
Hot water temperature is not controlled 5
N N N N N N Y Y Y Y Y Y Y Y Y Y Y N N N N N N Y Y Y Y Y Y Y Y N N N N N Y Y Y Y N N
No Condition Fault mode Countermeasure
Set toilet seat temperature in 【Step 2~5】 e s u
w
e b i r c s e D e s u r
Continuous toilet seat output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb Resistance value of toilet seat temperature sensor is not controlled Defect in temperature sensor Replace toilet seat (Resistance value Approx. 22 ~ 5㏀/ 5 ~ 40℃) Insert opposite side of power consent (Check ground status in installation place) Ground status in installation environment Describe how to use Corrosion in blower heater (Disconnection due to moisture - leakage in bidet floorDefect in blower heater Replace blower heater (cautions when water cleaning) Ground toilet seat heating cable - Earth angle valve Defect in ground status in installation environment Ground connect toilet seat Set drying temperature in 【Step 1】 Poor use Describe how to use No blower heater output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb Corrosion and Disconnection in blower heater (corrosion due to moisture) Defect in blower heater Replace blower heater (cautions when water cleaning) Moisture is not dried off. Weak wind (Use without removing moisture) Lack of understanding in product feature Describe how to use Set drying temperature in 【Step 2~5】 e s u
w
e b i r c s e D e s u r
Continuous blower heater output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb 16 Continuous
Continuous blower motor output in Main pcb (on : DC12V / off : 0V) Defect in Main pcb Replace Main pcb 17 Continuous
Continuous fan motor output in Main pcb (on : DC12V / off : 0V) - When not detected Defect in Main pcb Replace Main pcb Water insert valve assembly is broken Defect in water insert valve assembly Replace water insert valve (describe cautions) (Defect in installation or excessive pressure from outside) Leakage in one-touch pitting connection part (Foreign substance in Locking or packing) Re-installation (Clean foreign substance) Noise during blower fan operation (Foreign substance or defect in motor) Defect in blower motor Replace blower motor (remove foreign substance) Noise during motor fan operation (Foreign substance or defect in motor) Defect in fan motor Replace fan motor (remove foreign substance) Test operate while not seated (Toilet seat sensor does not detect) e s u
w
e b i r c s e D e s u r
Not operated when seated (Hydraulic pressure LED does not flicker 2 times) Defect in sensor Replace toilet seat
No temperature control button (Does not know how to use switch cover) e s u
w
e b i r c s e D e s u r
Water comes out from bidet while cleaning. Nozzle emerges, sprays water, Defect in 4way valve torque Replace 4way valve and retreats. (Defect in 4way valve torque) Defect in hydraulic pressure control after changing Main or 4way valve Final change not applied Replace both main pcb and 4way (Made before September 2005) 12 Toilet seat is too hot Noise 19 Fault operation
21 No operation 20 Blower is too hot 15 Leakage 18
Fault diagnosis
Toilet seat gives sense of electricity 13 Blower is cold 14
N N N Y Y N N Y N Y Y N N Y N Y N Y Y Y Y Y Y Y Y Y Y Y Y
N Y
Details
Automatic cleaning and drying toilet seat HDB-550N AC220V/60Hz 0.7~7.5kgf/㎠ Hydraulic pressure PUMP 1440W Cleaning water output
n i m / c c 8 . x a M t u p t u
e d i B c c 7 y t i c a p a c k n a T Cleaning water temperature Normal temperature ~ 40℃ W 4 1 y t i c a p a c r e t a e h r e t a w t
Safety device Temperature fuse, float switch, temperature sensor, excessive heating preventer (manual return bimetal) Drying temperature Normal temperature ~ Apprx. 60℃ W 2 y t i c a p a c r e t a e h g n i y r D l a t e m i b , e s u f e r u t a r e p m e T e c i v e d y t e f a S Heating temperature Normal temperature ~ 40℃ W 4 y t i c a p a c r e t a e H Safety device Temperature sensor, temperature fuse t s y l a t a c y b n
t a z i r
e D n
t a z i r
D s d n
e s 3 . A m 2 n i h t i W r e k a e r b e g a k a e L r
n e s e c n a t i c a p a C n
t c e t e d r e s U 3~40℃ 1.5m 7.6kg 45cmx52cmx14.5cm
▣ Specification and major functions - HDB-550N
Product name Model name Surrounding temperature Weight Outer dimension Blow drying device Heating & seat device Other accessory functions
Item
Photo - HDB-550N Hot water cleaning device Rated voltage Hydraulic pressure Water supply
Cord length
♠ Water supply : Method-Direct connection to waterwork Pressure - 0.7~7.5Kgf/㎠ ♠ Cleaning: Water input for cleaning - 0.63ℓ/min, Water input for bidet - 0.63ℓ/min, Tank capacity-0.7ℓ Hot water temperature control (4 step control) - Save:Water temperature, Low: Approx. 35℃, Meidum:37.5℃, High: 40℃ Heater capacity -1400W ♠ Drying: Temperature control (5 step control) -Step 1: Room temperature, Step 2:30℃, Step 3:40℃, Step 4:50℃, Step 5: 60℃ Heater capacity - 200W ♠ Seat: Seat temperature control (4 step control) - Save:Water temperature, Low: Approx. 35℃, Meidum:37.5℃, High: 40℃ Heater capacity-40W ~ Intelligent bidet that can be installed in small bathrooms with industry's best slim and compact design appropriate for bathroom decoration. ♠ (1) Continuous hot water system: A bidet upgraded with new concept of continuous supply of hot water instead of short term type (30~40 seconds) by introducing new hot water supply device differentiated from regular 1.3L low-heat bidet Low-heat Continuous hot water Water tank capacity 1.3L 0.8L Hot water spray duration 30 seconds Continous spray ♠ (2) Built-in AUTO system: Automatic system that provides cleaning + move + massage + dry with just a push of one button for convenience of all customers including children and seniors. ♠ (3) Sitz bath button: Continuous hot water system provides hot sitz bath for anus and genitals for long term. ♠ (4) Wide seat mounting: Wide seat that sufficiently supports thighs is mounted to allow more comfortable position . ♠ (5) Introduction of new technology in nozzle New concept nozzle type that provides 8 features with differentiated nozzle which are 90˚ of cleaning nozzle angle, 70˚ of bidet nozzle angle + cleaning design, move massage of bidet nozzle + automatic wave strength control + whirlwind cleaning + bubble water-jet method + anti-bacteria material + compulsory cleaning + regular motions function (water is flown into rectum while been sprayed in 90˚ cleaning nozzle angle) ♠ (6) Self nozzle cleaning: Maintains cleanness by cleaning the nozzle everytime it emerges and retrieves. ♠ (7) Move, massage cleaning: Despite two nozzle type, our bidet provides move + massage cleaning in bidet nozzle as well as in cleaning nozzle. (Cleaning, bidet) Best bidet product that upgrades cleanness of women.
♠ (8) Built-in automatic hydraulic pressure pump: Residents in low-lying area and high apartment building have not been able to use bidet due to low hydraulic pressure. Our these series automatically operates the pump to increase to normal pressure. Moreover, it solves the biggest problems of bidets as it is detachable in case of moving to a new place and it automatically increases the hydraulic pressure ♠ (9) Anion deodorization cassette: Built-in function that removes odor in bathroom by using anion deodorization cassette Anion, generated during deodorizing, provides pleasant environment. ♠ (10) Body sensor: Human body sensor prevents malfunction by skin detection method instead of toilet seat switch ♠ (11) Self-diagnosis system mounting: Immediate identification of error status by LED warning in the event of defects in various temperature control device or excessive heating in watertank (Self-diagnosis function built in as basic program instead of projected button type) ♠ (12) Automatic leakage break: As bathroom is usually a humid place, automatic leakage break function is built-in in addition to basic waterproof function in order to provide secure and safe system that can be used without worries when exposed to water. Power supply is automatically suspended when electric damage occurs, which will further secure your safety ♠ (13) Power saving+Power function: The power saving function built in saves your worries on electric charges. Moreover, in order to drastically reduce electric charge, additional feature introduces the power switch that automatically blocks the power supply without having to plug out, which will save your electric charge ♠ (14) Soft opening/closing: With soft opening/closing method, toilet seat and cover are open/closed smooth and slowly. ♠ (15) Easy cleaning: With detachable or attachble nozzle cleaning + cover design, it is easy to clean impurities in bidet gaps.
♠
; 1) VALVE MOTOR and NOZZLE MOTOR stand by in stop mode at fixed position after rotating in forward/backward direction
♠
1) Hydraulic pressure control setting: 3 step 2) Water temperature setting: 2 steps (35℃) 3) Blower temperature setting: 4 steps (40℃) 4) Seat temperature setting: 2 steps (35℃)
♠
♤ 1) BIDET
① Rotate VALVE MOTOR in nozzle cleaning, rotation/nozzle motor in stop position ② Nozzle cleaning for 1 second by operating pump ③ Move to bidet position by operating nozzle motor ④ Start bidet functioning by operating pump ⑤ Move to stop position by operating move/nozzle motor ⑥ Nozzle cleaning for 1 second ⑦ Stop
♤ 2) Cleaning
① Rotate VALVE MOTOR in nozzle cleaning, rotation/nozzle motor in stop position ② Nozzle cleaning for 1 second by operating pump ③ Move to bidet position by operating nozzle motor ④ Start bidet functioning by operating pump ⑤ Move to stop position by operating move/nozzle motor ⑥ Nozzle cleaning for 1 second ⑦ Stop
****************************************************************************************************************************************
♤ 3) Blower function
① Drying fan operation ② Drying heater operation ③ Stop
♤ 4) Deodorization and human body sensor
① When human is detected, motor fan starts to operate and wind passes through granular basic activated carbon catalyst. ② When toilet seat cannot detect human body, deodorization function stops.
♤ 5) BACK-UP function
♤ 6) Leakage prevention
OP AMP IC operates AC drive relay the electric leakage value recognized by ZCT device to turn OFF Ac power, when electric leakage over 15mA occurs in AC driver. At this time, when leakage preventer is operating, all functions are suspended.
♤ 7) Power saving function
① When pressing power saving switch while human body is not detected, power saving LED is lighted and power saving function starts, ② Maintains temperature of hot water in hot water heater in 30℃. ③ Maintains temperature of toilet seat heater in 30℃. ④ Power saving LED is lighted during power saving operation. ⑤ Stop When the toilet seat detects human body, power saving function is cancelled. When human body is not detected, power saving function returns to power saving MODE.
♤ 8) Power ON/OFF function
At this time, Main power is OFF and returns to ON when pressing power switch again. When turn ON power, valve and nozzle motor retrieve initial positions.
♤ 9) Nozzle cleaning function
① Moves valve motor to nozzle cleaning position, nozzle motor to stop position ② Operate Pump motor to clean nozzle (1 second) ③ Drive NOZZLE MOTOR (Exposed to the extent of maximum length) ④ NOZZLE cleaning (manual cleaning by user) ⑤ Moves to nozzle cleaning position/nozzle motor stop position when pressing nozzle cleaning key or 2 or more minutes have elapsed ⑥ Operate pump motor to clean nozzle (1 second)
♤ 10) Self-diagnosis function
MICOM puts out corresponding LED and suspends the function hindered part in part or in whole, when abnormal condition is found. The self-diagnosis function of this controller focuses on temperature control part. It automatically returns to normal position when the problem is settled. Function Indication
○: Lights out e r u s a e M n
t c n u f s i s
g a i D Water supply Toilet seat temperature Hot water temperature [Hot water temperature LED] High Med Low
[Hot water temperature LED] High Med Low ○ ○ ● [Seat temperature LED] High Med Low Short circuit Solenoid ON for over 30 seconds
[Seat temperature LED] High Med Low ○ ○ ● Handle error parts by checking excessive heating and short Handle short circuit part Handle error parts by checking excessive heating and short Handle short circuit part Boozer noise (Beep-) Excessive heating, sensor short Short circuit Excessive heating, sensor short In initial installation, this may happen due to weak hydraulic pressure. Check water path.
♤ 11) Digital temperature control of hot water and seat
① Initial setting of 2 steps (Low LED ON) ② Step 1(LED OFF) : Normal temperature ③ Step 2(Low LED ON) : 30o ④ Step 3(Med LED ON) : 37.5o ⑤ Step 4(High LED ON) : 40o
♤ 12) Massage function during bidet and cleaning
♤ 13) MOVE function
♤ 14) Flushing control function
♤ 15) NOZZLE forward/backward position control function
and stops in a different position when MOVE stops.
♤ 16) Blower temperature control function
♤ 17) Hydraulic pressure strong/weak control function
Step 1 : Normal temperature Step 2 : 30o Step 3 : 40o Step 4 : 50o Step 5 : 60o ***************************************************************************************************End
Control part Sound Control part Sound
Float sensor None Warning sound in 1 second interval
sensor 【Hot water 'Low'】 Continuous blinking in 1 second interval None 【Hot water 'High'】 Continuous blinking in 1 second interval None Toilet seat sensor 【Toilet seat 'Low'】 Continuous blinking in 1 second interval None 【Toilet seat 'High'】 Continuous blinking in 1 second interval None ♠ Disconnection - Replace toilet seat (When resistance value of temperature sensor is normal → 10㏀ at 25℃) ♠ Short circuit - Check output of main pcb toilet seat heater (Is power continuously supplied?)
▣ Self-diagnosis (Error indication) - HDB-550N
Short circuit Error Disconnection Checkpoint
♠ Isn't pipeware angle valve locked? ♠ Isn't bidet union valve locked? ♠ Isn't water supply suspended? ♠ Check (adjust) the amount of water supply in decompressor ♠ Disconnection - Replace temperature sensor (When resistance value of temperature sensor is normal → 10㏀ at 25℃) ♠ Short circuit - Check output of main pcb water tank heater (Is power continuously supplied?)
▣ Parts name (Half-finished goods) - HDB-550N
key pcb Water tank ass'y
Water tank bimetal
Float switch
Water tank heater Water tank temperature fuse
Pump motor Decompressor (Built-in) Solenoid valve Power cord Nozzle Ass'y 4way valve Nozzle Main pcb Ventilation, Dedorization ' Nozzle tip Power trans
Temperature sensor
Blower cover
Water insert sensor (Built-in) Drying motor (Built-in) Drying heater (Built-in) Fan motor (Built-in) Fan catalyst (Built-in) Nozzle slide (Built-in)
(Position of main PCB connector)
key-connector Sensor Toilet seat Float switch
4way valve Nozzle slide Solenoid valve Drying heater Drying motor Fan motor Water insert sensor Power cord (220V) Power trans Water tank heater Pump motor
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Blower Case(Lower) Blower Case(Lower) EP61005 A.B.S (Anti-fire) 1 Yes Pipe 2 Blower Case(Upper) Blower Case(Upper) EP61006 A.B.S (Anti-fire) 1 Yes Pipe 3 Blower Cover Blower Cover EP61007 A.B.S (Anti-fire) 1 Yes Pipe 4 Blower Motor Blower Motor EA-1001 1 NSM Electronics 5 Fan Motor Fan Motor EA-1002 1 NSM Electronics
Application of sponge
6 Blower Heater Blower Heater EA-1003 1 Samkang Tech 7 Deodorizer Deodorizer EP81002 1 Ceracomb
▣ Parts assembly drawing. HDB-550N
Blower When human body is detected, deodorizing fan starts to operate and wind passes through granular basic activated carbon catalyst material. Fan motor: DC 12V, Resistance value not measured. Deodorization catalyst: Granular basic activated carbon Deodorization Operation and performance Automatically operates after 1 minute since cleaning or bidet is used. Or,
Drying heater: AC220V, 240Ω, 200W Drying motor: DC 12V, Resistance value not measured.
Blower Ass'y
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Hinge Body Hinge Body EP11001 PBT (G/F25%) 2 Yes Pipe 2 Hinge Guide Hinge Guide EP41003 POM 4 Yes Pipe 3 Hinge Spindle Hinge Spindle EP41004 POM 2 Yes Pipe 4 O-Ring(P14) Hinge cover packing EP71002 NBR 2 Hwanam Rubber 5 Hinge Cover Hinge body cover EP61008 PBT (G/F25%) 2 Yes Pipe 8 4
8 5 P E ) 2 1 x 3 , H P ( w e r c S 6 7 Pusing Spindle Pusing spindle EP41005 POM 1 Yes Pipe 8 Pusing Housing Pusing housing EP61009 POM 1 Yes Pipe 9 Hinge Out Hinge out EP41002 ABS 1 Yes Pipe 10 Hinge In Hinge in EP41001 ABS 1 Yes Pipe KF-96H, 200,000CS 11 Hinge Oil Hinge oil EP81003 Sejong Chemical Used commonly for toilet seat and cover. Buffer function: within 3~30 sec when dropped at 70° angle. Hinge Operation and performance
Hinge Ass'y
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Nozzle Ass'y Nozzle assembly EA-1004 1 NSM Electronics 2 4-Valve Ass'y Flow adjustment assembly EA-1005 1 NSM Electronics 1 n
i l i S e s
n
i l i S e s
n
i l i S 3 Market purchase L=60mm 2 S U S p m a l C p m a l C 4 Market purchase Operation and performance Nozzle 4-way valve Operates forward/backward movement of nozzle when selecting Cleaning, Bidet, or Nozzle cleaning (Parallel use of hydraulic pressure method and motor operation method) Nozzle motor: DC 12V (1,3 Excitation method) Selectable water spray direction for bidet or cleaning, and nozzle pre- cleaning, post-cleaning and massage movement by user's choice 4-way valve motor: DC 12V, (1,2 Excitation method) OEM purchase
Nozzle Ass'y
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Seat Cover Seat cover EP61012 ABS 1 Yes Pipe 2 Soft Rubber Seat cover buffer cap EP71004 PVC 1 Yes Pipe Soft rubber 3 Fixing Cap(R) Seat cover fixit cap (R) EP31005 ABS 1 Yes Pipe 4 Fixing Cap(L) Seat cover fixit cap (L) EP31004 POM 1 Yes Pipe Change of material 5 Open Hinge Open hinge EP31006 ABS 1 Yes Pipe 6 Seat Spring Seat spring EP81004 STS304-WPB 1 Samsung Precision Change of product name 7 Bracket Hinge Bracket hinge EP21001 SUS 1 SUNIL 2 S U S 3 1 5 P E ) 6 x 2 , H P ( w e r c S 8 3 S U S 6
8 5 P E ) 6 x 3 , H P ( w e r c S 9 10 Safety Label Safety label EP91007 1 ILJIN Seat cover Operation and performance Easy attachment/detachment
Seat Cover Ass'y
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 SeatCase(Upper) Seat case (Upper) EP61011 ABS 1 Yes Pipe 2 SeatCase(Lower) Seat case (Lower) EP61010 ABS 1 Yes Pipe 3 Seat Heater Seat heater EA-1007 1 Samkang Tech 4 Cap(Seat) Seat assembly support EP31003 ABS 1 Yes Pipe 1 S U S 5
8 5 P E ) 1 x 3 , H P ( w e r c S 5 6 Seat Sensor Human body sensor EA-1006 1 Samkang Tech AD semiconduc tor 7 Seat Rubber Seat buffer cap EP71003 PVC 4 Yes Pipe 4 1 8 5 P E ) 1 x 4 , H P ( w e r c S 8 Operation and performance Seat cover Capacitance Seat case is locking type assembly of upper and lower part, and is detachable. Seat heater: AC220V, 1,200Ω, 40W Safety device: Seat heating function stops when MI-COM detects over 48℃ of surface temperature. Temperature fuse 77℃ is built in (Safety device) Less than 8pF capacitance in Semi Sensor is discarded. When capacitance is higher than 8pF, human body detection sign is generated. Test operation: For test operation. touch with hand, affix silver tape or put wet toilet paper around the location to install sensor.
Seat Ass'y
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Switch Case(Upper) Switch Case(Upper) EP61022 ABS 1 Yes Pipe 2 Switch Case(Lower) Switch Case(Lower) EP61021 ABS 1 Yes Pipe 3 Joint Housing Water insert valve housing EP61023 ABS 1 Yes Pipe 4 PCB(Switch) Ass'y 501 switch PCB assembly 1 5 Switch Sticker Switch Sticker EP91011 PC 1
DASUNGTECH
6 Press Switch Switch assembly fixing plate EP21003 SUS 1 SUNIL 7 Screw(PH, 4x16, thrust type) EP50081-7 3 4 1 1
8 5 P E ) 2 1 x 4 , H P ( w e r c S 8 3 1
8 5 P E ) 1 x 3 , H P ( w e r c S 9 Operation and performance Switch assembly An input device for bidet operation signal that is operated by user's choice of function
Switch Ass'y
Water Tank Ass'y
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Water Tank(Lower) Water Tank(Lower) EP11002 ABS(G/F30%) 1 Yes Pipe 2 Water Tank(Upper) Water Tank(Upper) EP11003 ABS(G/F30%) 1 Yes Pipe 3 Water Guide Water tank water supply plate EP31008 ABS 1 Yes Pipe 4 Water Drain Cover Water tank drain cover EP31009
POM(G/F30%)
1 Yes Pipe 5 O-Ring(P9) Drain cover packing EP71008 NBR 2 Hwanam Rubber 6 Water Cover Water tank exit cover EP31012
POM(G/F30%)
1 Yes Pipe 7 Packing(Heater) Water tank heater packing EP71012 NBR 1 Hwanam Rubber 8 Water Heater Water tank heater EA-1015 1 Samkang Tech 9 Float Switch Float switch EA-1009 1
Jeil Electronics
10 O-Ring(P21) Float switch packing EP71009 NBR 1 Hwanam Rubber 11 O-Ring(P20) Bimetal fixing plate packing EP71007 NBR 1 Hwanam Rubber 12 Press(Lower Bimetal) Bimetal fixing plate (Lower) EP21004 Cu 1 SUNIL 1 l a t e m i b k n a t r e t a W l a t e m i B 3 1 Shalom Electronics 14 Press(Upper Bimetal) Bimetal fixing plate (Upper) EP21005 C3604BD,BE 1 SUNIL 1 e s u f k n a t r e t a W e s u F r e t a W 5 1
Samkang Tech
16 Water Sensor Water tank temperature sensor EP81007 2
Samkang Tech
17 O-Ring(Sensor) Water tank sensor packing EP71010 NBR 2
Samkang Tech
18 O-Ring(P14) Hinge cover packing EP71002 NBR 1 Hwanam Rubber 19 Water Drain Nut Water tank drain nut EP31011
POM(G/F30%)
1 Yes Pipe 20 Solenoid Ass'y Water insert valve assembly EA-1012 1
Jeil Electronics
1 )
g n i t t i P
l E
1 2 Market purchase 2 1 8 5 P E ) 1 x 4 , H P ( w e r c S 2 2 3 1 1
8 5 P E ) 2 1 x 4 , H P ( w e r c S 3 2 m m 5 6 1 = L e s
w
f r e v O ) 8 x 5 ( e s
n
i l i S 4 2 25 Silicon Hose(5x8) Pump water insert hose L=95mm Water tank bimetal temperature 55℃ Water tank fuse temperature 72℃ Operation and performance Water tank assembly Hot water heated by water heater can be used. Hot water heater: AC220V, 34.5Ω, 1400W Float sensor: Checks water fullness within water tank and delivers to MI-COM Drain valve: Protects water tank with drainage functioning by spring working when inside water tank is over pressured. Safety device - Compulsory cleaning or bidet operation is not allowed when MI- COM detects water temperature over 47℃.
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Body Case(Lower) Bidet body EP61020 ABS 1 Yes Pipe 2 Body Case(Upper) Body case EP61002 ABS 1 Yes Pipe 3 Hinge Housing Hinge housing EP61004 POM 1 Yes Pipe 4 WaterPump Hydraulic pressure pump EA-1014 1 NSM Electronics 5 Pad Fixing Bidet fixing pad EP71001 NBR 2 Hwanam Rubber 6 Power Cord Adaptor Power cord adaptor EP31001
POM(G/F30%)
1 Yes Pipe 1 d r
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1 5 d r
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7
ShinDongBang
1400W 8 Main PCB Case 5000 Circuit case EP61003
ABS(Transparent)
1 Yes Pipe 9 Main PCB 501 main PCB assembly 1 1 s n a r t 1 5 s n a r T 1 Taesan Electronics 2 S U S 6
8 5 P E ) 2 1 x 4 , H P ( w e r c S 1 1 3 1 8 5 P E ) 1 x 4 , H P ( w e r c S 2 1 5 1
8 5 P E ) 2 1 x 4 , H P ( w e r c S 3 1 14 Screw(PH, 4x16, thurst type) EP50081-7 2
Body Ass'y
No Name of development Name of material Product No. Material QT Y Manufacturer Remark 1 Fixing Plate Bidet body fixing plate EP21006 SUS 2 SUNIL 2 Fixing Bolt Bidet body fixing bolt EP50080 POM 2 YOOCHANG 3 Fixing Bolt Packing Body fixing bolt packing EP70313 NBR 2 HANIL Chemical 4 Fixing Washer Fixing bolt washer EP20011 2 Samah International 5 Fixing Nut Bidet body fixing nut EP50598 POM 2 YOOCHANG 6 Bidet Union Bidet union EA-1013 1 7 Union Fiexible Hose Bowl flexible hose EA-386 1 Daesan Hoseband 1 e s
y l p p u s r e t a w E P e s
E P 8 Market purchase 9 Cushion Right Bidet fixing pad (Right) EP91011 Styrofoam 1 SAMIL Chemical 10 Cushion Left Bidet fixing pad (Left) EP91010 Styrofoam 1 SAMIL Chemical 1 g n i t t i P
l E 1 1 Market purchase Operation and performance Union Assembly Minimizes the impact of adverse conditions (ceramic status) in installation place by enlarging the diversion of bidet body fixing plate (140~180mm)
Etc Ass'y (Packaging, Installation accessory)
♠ Checkpoint before diagnosing faults
Please make sure to check the followings. ◈ Electric current is applied. ◈ Water supply is not suspended. (Water supply valve is open) ◈ Product is not frozen. (When bidet union, water supply hose, and bidet are frozen, avoid using until they are thawed)
No Condition Fault mode Countermeasure
Low level detected Open angle valve Low level detected Open bidet union valve n i a g a d r
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s n e p s u s r e t f a y l p p u s r e t a w
Foreign substance stuck in bidet union valve strainer
Foreign substance Clean strainer
(Check water output after separating PE hose water insert valve)
Foreign substance stuck in water insert valve assembly strainer Foreign substance Clean strainer (Check water output after separating decompressor) Hydraulic pressure in installation place is weak (less than 0.5K) Describe product feature (remove decompression) Defect in Main pcb Replace Main pcb Solenoid valve is disconnection.(Resistance value Approx. 4.4 ~ 4.8㏀) Defect in solenoid valve Replace solenoid valve Pressure is excessively reduced by decompressor. Defect in decompressor Adjust or replace decompressor Defect in float switch contact (on : 0Ω / off : ∞) Defect in float switch Replace float switch Defect in pump motor Replace pump motor disconnection Hot water or water input sensor 'LOW' flickers (Check disconnection in hot water or water input sensor) Defect in hot water or water input sensor Replace hot water or water input sensor Hot water or water input sensor 'HIGH' flickers (Check short circuit in hot water or water input sensor) Defect in hot water or water input sensor Replace hot water or water input sensor Hydraulic pressure is weaker than competitors' products Describe product feature (continuous hot water) Low water output from pump Defect in pump motor Replace pump motor y l b m e s s a
R e s
k c e h C t n e b s i e s
n
t c e n n
e l z z
+ p m u P Main pcb solenoid valve has no output.(DC197V) Weak hydraulic pressure 2 No noise during pump operation (Normal detection, normal nozzle slide), 1
▣ Fault diagnosis and countermeasures - HDB-550N
Angle valve is locked. (Beep sound)
Fault diagnosis
Bidet union valve is locked.(Beep sound) Y : YES N : No No water supply
N Y Y N N N N Y Y Y Y Y N N Y Y Y N N Y Y Y N N Y N Y N Y N
No Condition Fault mode Countermeasure
Nozzle is not moving forward or backward by hydraulic pressure Defect in nozzle Replace nozzle due to packing separation inside nozzle (except for 4way) Leakage in nozzle by a drop (temporary) → (Defect in 4way valve index - location) Defect in 4way valve Replace 4way valve Defect in Main pcb 4way valve output (Cannot find starting point) Defect in Main pcb Replace Main pcb Solenoid output is continuously turned on in Main pcb.(on : DC197V / off : 0V) Defect in Main pcb Replace Main pcb Set hot water temperature in【OFF】 Poor use Describe how to use No hot water output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb disconnection in water tank heater.(Resistance value Approx. 35Ω) Defect in water tank heater Replace watertank heater disconnection in temperature bimetal (manual return) Check reasons of bimetal working Manual return (Push) disconnection in water tank temperature fuse (on : 0Ω / off : ∞) Defect in watertank temperature fuse Replace watertank temperature fuse Set hot water temperature in 【Low~High】 Poor use Describe how to use Continuous hot water output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb Resistance value of hot water sensor is not controlled Defect in temperature sensor Replace temperature sensor (Resistance value Approx. 22 ~ 5㏀/ 5 ~ 40℃) Test operate while not seated (Seat sensor does not detect) Poor use Describe how to use Corrosion due to moisture in key button (partially, 1~2 buttons) Defect in Key pcb Replace Key pcb (Describe cautions when water cleaning) Defect in terminal contact (On and Off)
Defect in Main pcb or Key pcb Replace Main pcb or Key pcb
Does not know how to use power button Poor use Describe how to use disconnection in power trans (2nd voltage: AC13~15V, 3rd voltage: AC6~7V) Defect in powertrans Replace powertrans disconnection in power cord fuse .(250V 12A) Defect in fuse Replace fuse No output in Main pcb (disconnection in internal electronics part) Defect in Main pcb Replace Main pcb b c p n i a M e c a l p e R b c p n i a M n i t c e f e D ) B L E n i t c e f e D ( F F O e g a k a e L Leakage OFF Check cause of leakage (heater, sensor, etc.) Respond according to cause Defect due to moisture in key pcb Defect in Key pcb Replace Key pcb (Describe cautions when water cleaning) No power 8 6 Water is too hot 3 Nozzle not inserted Button is not
7
Fault diagnosis
Hot water temperature is not controlled 5 Nozzle leakage 4
N N Y Y Y Y N N N N N Y Y Y Y Y Y Y Y Y N N N N Y Y N N
N N N
Y Y Y
No Condition Fault mode Countermeasure
Defect in bowl levelness (Check 4 buffer caps in toilet seat) Poor installation Replace toilet seat (adjust levelness) Defect in toilet seat projectile (old version)→Made before March 2006 Defect in toilet seat Replace toilets eat Set toilet seat temperature in 【OFF】 Poor use Describe how to use No toilet seat output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb disconnection in toilet seat heater. (Resistance value Approx. 1,200Ω) Defect in toilet seat heater Replace toilet seat heater l a n i m r e t t r e s n I g n i k c
l a n i m r e t n i t c e f e D d e n e s
s i l a n i m r e t r
c e n n
t a e s t e l i
Surrounding temperature is less than 0℃↓ (Toilet seat temperature 'LOW' flickers) Self-diagnosis mode Increase surrounding temperature (describe how to use) Set toilet seat temperature in【Low~High】 Poor use Describe how to use Continuous toilet seat output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb Resistance value of toilet seat temperature sensor is not controlled Defect in temperature sensor Replace toilet seat (Resistance value Approx. 22 ~ 5㏀/ 5 ~ 40℃) Insert opposite side of power consent (Check ground status in installation place) Ground connection in installation environment Describe how to use Corrosion in blower heater (disconnection due to moisture - leakage in bidet floorDefect in blower heater Replace blower heater (Cautions when water cleaning) Ground toilet seat heating cable - Earth angle valve Defect in ground connection in installation environment Ground connect toilet seat Set drying temperature in 【Step 1】 Poor use Describe how to use No blower heater output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb Corrosion and disconnection in blower heater (corrosion due to moisture) Defect in blower heater Replace blower heater (Cautions when water cleaning) Moisture is not dried off. Weak wind (Use without removing moisture) Lack of understanding in product feature Describe how to use Set drying temperature in 【Low~High】 Poor use Describe how to use Continuous blower heater output in Main pcb (on : AC220V / off : 0V) Defect in Main pcb Replace Main pcb 16 Continuous
blower Continuous blower motor output in Main pcb (on : DC12V / off : 0V) Defect in Main pcb Replace Main pcb 17 Continuous
deodorization Continuous fan motor output in Main pcb (on : DC12V / off : 0V) - When not detected Defect in Main pcb Replace Main pcb Toilet seat temperature is not controlled 11 10 Toilet seat is broken
Fault diagnosis
13 Blower is cold 14 15 Toilet seat gives sense of electricity Toilet seat is too hot 12 Blower is too hot
N Y Y N Y Y Y Y N N N N N Y Y N N Y N N Y Y N N N N Y Y Y Y Y Y Y Y N Y
No Condition Fault mode Countermeasure
Leakage due to OVER drain (Defect in solenoid foreign substance index) Foreign substance Clean solenoid valve Defect in float switch Replace float switch Leakage in one-touch pitting connection part (Foreign substance in Locking or packing) Re-installation (clean foreign substance) Noise during blower fan operation (Foreign substance or defect in motor) Defect in blower motor Replace blower motor (remove foreign substance) Noise during motor fan operation (Foreign substance or defect in motor) Defect in fan motor Replace fan motor (remove foreign substance) r
p m u p e c a l p e R r
p m u p n i t c e f e D n
t a r e p
p m u p g n i r u d e s i
Test operate while not seated (Toilet seat sensor does not detect) Poor use Describe how to use Not operated when seated (Hydraulic pressure LED does not flicker) Defect in sensor Replace toilet seat
e s u
w
e b i r c s e D e s u r
d e t a r e p
s i n
t u b e v
r
g a s s a M (Doest not recognize as additional functions) Water comes out from bidet while cleaning. Nozzle emerges, sprays water, and retreats. (Defect in 4way valve torque) Defect in 4way valve torque Replace 4way valve 20 No operation 21 Fault operation
Defect in float switch contact (on : 0Ω / off : ∞) Noise 19
Fault diagnosis
Leakage 18
N Y N N Y Y Y Y Y Y Y
N
Y
N N
Y
▣ Operation test (Seat sensor) - All models
▣ How to test operate!! ★ Place wet toilet paper. The bidet will detect as if you have seated on it. ★ Attach silver tape. The bidet will detect as if you have seated on it.
Seat sensor
The bidet will only operate when the seat sensor is touched with human skin.