The V The V The V The V-
- 30 Drilling Solution
The V The V The V The V- - - -30 Drilling Solution 30 Drilling - - PowerPoint PPT Presentation
The V The V The V The V- - - -30 Drilling Solution 30 Drilling Solution 30 Drilling Solution 30 Drilling Solution V-30 BLIND BORING APPLICATION V V V V- - - -30 30 30 30 Blind Raising Blind Raising Blind Raising Blind Raising
V-30 BLIND BORING APPLICATION
V V V V-
30 30 30 Blind Raising Blind Raising Blind Raising Blind Raising & & & & Down Reaming Down Reaming Down Reaming Down Reaming
Blind Up Reaming Maximum Blind Up Reaming Maximum Blind Up Reaming Maximum Blind Up Reaming Maximum capacity 35 meters capacity 35 meters capacity 35 meters capacity 35 meters Pushing V Pushing V Pushing V Pushing V-
30 Down Maximum 30 Down Maximum 30 Down Maximum capacity 45 meters capacity 45 meters capacity 45 meters capacity 45 meters Pulling V Pulling V Pulling V Pulling V-
30 up Maximum 30 up Maximum 30 up Maximum capacity 75 meters capacity 75 meters capacity 75 meters capacity 75 meters
In drilling position with cuttings diverter open
Procon Procon Procon Procon New Gold New Gold New Gold New Gold Cameco Cameco Cameco Cameco Kidd Creek Mine Kidd Creek Mine Kidd Creek Mine Kidd Creek Mine Lac Lac Lac Lac-
des des des-
Iles Mine Iles Mine Iles Mine Vale Mines Vale Mines Vale Mines Vale Mines Boart Boart Boart Boart Longyear Longyear Longyear Longyear Goldex Goldex Goldex Goldex Mine Mine Mine Mine Laronde Laronde Laronde Laronde Mine Mine Mine Mine Lapa Lapa Lapa Lapa Mine Mine Mine Mine Mattagami Mine Mattagami Mine Mattagami Mine Mattagami Mine Boart Boart Boart Boart Longyear Longyear Longyear Longyear Aurico Aurico Aurico Aurico Mine Mine Mine Mine Westwood Mine Westwood Mine Westwood Mine Westwood Mine Stornoway Mine Stornoway Mine Stornoway Mine Stornoway Mine Niobec Niobec Niobec Niobec Mine Mine Mine Mine Major Drilling Major Drilling Major Drilling Major Drilling
Meters Down Under Meters Down Under Meters Down Under Meters Down Under Yamana Yamana Yamana Yamana -
Argentina Argentina Argentina Goldcorp Cerro=Negro Mine Goldcorp Cerro=Negro Mine Goldcorp Cerro=Negro Mine Goldcorp Cerro=Negro Mine Cayeli Cayeli Cayeli Cayeli Bakir Bakir Bakir Bakir Bulyanhulu Bulyanhulu Bulyanhulu Bulyanhulu Mine, Tanzania Mine, Tanzania Mine, Tanzania Mine, Tanzania Randgold Randgold Randgold Randgold -
Mali Mali Mali Cementation Cementation Cementation Cementation -
Ghana Ghana Ghana MATSA MATSA MATSA MATSA Caraiba Caraiba Caraiba Caraiba -
Brazil Brazil Brazil AUMS AUMS AUMS AUMS -
Mali Mali Mali Capstone Capstone Capstone Capstone -
Mexico Mexico Mexico AUMS, Tanzania AUMS, Tanzania AUMS, Tanzania AUMS, Tanzania HZL, India HZL, India HZL, India HZL, India JCHX, China JCHX, China JCHX, China JCHX, China Polymetal Polymetal Polymetal Polymetal, Russia , Russia , Russia , Russia Norilsk, Russia Norilsk, Russia Norilsk, Russia Norilsk, Russia
V V V V-
30 User 30 User 30 User Type of Head Type of Head Type of Head Type of Head Application Application Application Application Rock Rock Rock Rock Hardness Hardness Hardness Hardness
Boart Longyear Canada 2-RH V-30 Pushing 1-LH V-30 Pulling Up slots 20 -35 m 25-30,000 PSI AUMS Mining Contracting 2-RH V-30 Pushing 2-LH V-30 Pulling Up slots 20 – 25 m Down slots 20 - 25 20-25,000 PSI 20-25,000 PSI Rio Tinto – Diavik Mine 1-RH V-30 Pushing Up slots 20 – 25m 15-20,000 PSI Metres Down Under - Australia 3-LH V-30 Pulling Up slots 20 – 35m Down slots 25 – 45m 25-35,000 PSI MATSA- Spain 1-RH V-30 Pushing Up slots 20 – 25m 15-20,000 PSI Golcorp - Argentina 3-RH V-30 Pushing Up slots 15 – 25m Down Slots – 25m 15-20,000 PSI Cayeli Bakir Isletmeleri - Turkey 2-LH V-30 Pulling Slots 15 – 20 m 10-15,000 PSI Caraiba - Brasil 1-RH V-30 Pushing Up slots 20 – 25m 20-25,000 PSI
Customer Customer Customer Customer Type of Head Type of Head Type of Head Type of Head Application Application Application Application Rock Rock Rock Rock Hardness Hardness Hardness Hardness
Vale Inco – Mines 1-RH V-30 Pushing Up Slots 15 – 20 m 25-30,000 PSI Agnico Eagle – Lapa Division 3 RH V-30 Pushing 1 LH V-30 Pulling Up Slots 20 – 25 m Down Slots 20 – 25 m 15 – 20,000 PSI Agnico Eagle – Laronde Division 1-RH V-30 Pushing Up Slots 25 – 30 m 25-30,000 PSI Glencore – Kidd Creek Mine 1-RH V-30 Pushing Up Slots 25 – 30 m 25-30,000 PSI Agnico Eagle – Goldex Mine 1-RH V-30 Pushing Down Slots 50 – 60 m 20-25,000 PSI Glencore – Mattagami Mine 1-RH V-30 Pushing Up Slots 15 – 20 m 25-30,000 PSI Newgold – New Afton Mine 1-RH V-30 Pulshing 18 m up slots for drawbell development 10-15,000 PSI
MACHINES ROGER V30 HEAD PASSING THROUGH LEVELS
The V30 can be pulled successfully through adverse drilling conditions as pictured here on the left The V30 can also be pulled or pushed through rock bolts
Cuttings normally don’t need to be removed with a scoop on a 25 – 30m raise, provided:
be moved once the hole has been completed. If access to the front of the drill is available with a scoop, we do like to remove the cuttings periodically.
Rock Hardness Rock Hardness Rock Hardness Rock Hardness 10 10 10 10-
15,000 PSI 15,000 PSI 15,000 PSI 15 15 15 15-
25,000 PSI 25,000 PSI 25,000 PSI 25 25 25 25-
35,000 PSI 35,000 PSI 35,000 PSI 70 70 70 70 – – – – 100 Kpa 100 Kpa 100 Kpa 100 Kpa 100 100 100 100 – – – – 170 Kpa 170 Kpa 170 Kpa 170 Kpa 170 170 170 170 – – – – 250 Kpa 250 Kpa 250 Kpa 250 Kpa
Drilling Rate 5.0 m/hr 3.0 m/hr 1.5 m/hr
Operating Costs Operating Costs Operating Costs Operating Costs $/m $/m $/m $/m CDN CDN CDN CDN $/m $/m $/m $/m CDN CDN CDN CDN $/m $/m $/m $/m CDN CDN CDN CDN
Bits 70.43 $ 72,73 $ 187,80 $ Rods 5.41 $ 6,24 $ 12,16 $ Parts & Maintenance 34.32 $ 44,00 $ 114,39 $ Drilling 6’’ Pilot 4.45 $ 5,87 $ 13,34 $ Reaming 6’’ to 10’’ 14.13 $ 24.22 $ 42,39 $
Total Operating Total Operating Total Operating Total Operating Costs Costs Costs Costs 128.74 128.74 128.74 128.74 $ $ $ $ 152,56 152,56 152,56 152,56 $ $ $ $ 370,08 370,08 370,08 370,08 $ $ $ $
V V V V-
30 Sheduled 30 Sheduled 30 Sheduled Overhaul Overhaul Overhaul Overhaul After After After After 1500 1500 1500 1500 meters meters meters meters After After After After 1000 1000 1000 1000 meters meters meters meters After After After After 800 800 800 800 meters meters meters meters V-30 Hammers 38.69 $ 58,04 $ 72,54 $ Overhaul 17,36 $ 33,76 $ 42,21 $ Overhaul Cost Overhaul Cost Overhaul Cost Overhaul Cost 56.05 56.05 56.05 56.05 $ $ $ $ 91,80 91,80 91,80 91,80 $ $ $ $ 114,75$ 114,75$ 114,75$ 114,75$ Please note that the costs above do not include the capital costs of purchase of the V-30, nor do they include the cost of labour or costs related to the drill.
Rock Rock Rock Rock Hardness Hardness Hardness Hardness 10 10 10 10-
15,000 PSI 15,000 PSI 15,000 PSI 70 70 70 70 – – – – 100 100 100 100 Kpa Kpa Kpa Kpa 15 15 15 15-
25,000 PSI 25,000 PSI 25,000 PSI 100 100 100 100 – – – – 170 170 170 170 Kpa Kpa Kpa Kpa 25 25 25 25-
35,000 PSI 35,000 PSI 35,000 PSI 170 170 170 170 – – – – 250 250 250 250 Kpa Kpa Kpa Kpa Drilling Rate Drilling Rate Drilling Rate Drilling Rate 5.0 m/hr 5.0 m/hr 5.0 m/hr 5.0 m/hr 3.0 m/hr 3.0 m/hr 3.0 m/hr 3.0 m/hr 1.5 m/hr 1.5 m/hr 1.5 m/hr 1.5 m/hr Rotation Speed Rotation Speed Rotation Speed Rotation Speed 22 22 22 22-
26 RPM 26 RPM 26 RPM 20 20 20 20 – – – – 24 RPM 24 RPM 24 RPM 24 RPM 15 15 15 15 -
20 RPM 20 RPM 20 RPM Rotation Torque Rotation Torque Rotation Torque Rotation Torque 1800 1800 1800 1800 – – – – 2400 PSI 2400 PSI 2400 PSI 2400 PSI 1800 1800 1800 1800 – – – – 2400 PSI 2400 PSI 2400 PSI 2400 PSI 1800 1800 1800 1800 – – – – 2400 PSI 2400 PSI 2400 PSI 2400 PSI Feed Pressure Feed Pressure Feed Pressure Feed Pressure – – – – Pushing Up Pushing Up Pushing Up Pushing Up 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI Feed Pressure Feed Pressure Feed Pressure Feed Pressure – – – – Pushing Pushing Pushing Pushing Down Down Down Down 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI 300 to 500 PSI Feed Pressure Feed Pressure Feed Pressure Feed Pressure – – – – Pulling Up Pulling Up Pulling Up Pulling Up 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI 1500 to 2300 PSI Hammer Upper Bolt Torque Hammer Upper Bolt Torque Hammer Upper Bolt Torque Hammer Upper Bolt Torque 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. 1250 ft. lbs. Hammer Lower Bolt Torque Hammer Lower Bolt Torque Hammer Lower Bolt Torque Hammer Lower Bolt Torque 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. 260 ft. lbs. Hammer Lubrication Hammer Lubrication Hammer Lubrication Hammer Lubrication 5 liters/hr. 5 liters/hr. 5 liters/hr. 5 liters/hr. 5 liters/hr. 5 liters/hr. 5 liters/hr. 5 liters/hr. 5 liters/hr. 5 liters/hr. 5 liters/hr. 5 liters/hr. Centraliser Wear Limit Centraliser Wear Limit Centraliser Wear Limit Centraliser Wear Limit 8 inches 8 inches 8 inches 8 inches 8 inches 8 inches 8 inches 8 inches 8 inches 8 inches 8 inches 8 inches
Primary slots can be developed using Machines Rogers’ V-30 boring head and a conventional ITH drill. The 762mm diameter V-30 hole provides the relief required into which to blast the helper holes required to achieve the required slot dimensions. A typical 25 meter slot can be achieved in 1 to 3 shots depending on drilling accuracy and blaster proficiency.
0,80M 2 3 0,80M 1 0,40m 1,8m 5 4 1,8m
A typical 1,8M x 1,8M , 25 meter length slot can be completed in 8 to 9 shifts. The use of an ITH drill will ensure drilling accuracy over long hole lengths. The V-30 can be used to develop 35 meter slots when drilling up, and 45 meters when drilling down.
0,80M 2 3 0,80M 1 0,40m 1,8m 5 4 1,8m
Setting up the ITH drill in the stope in preparation for V-30 drilling does not require any special installation such as concrete pad or slashing the back. An experienced ITH driller will readily learn and master V-30 drilling. Training the local personnel can be achieved easily in relatively short time frame. In addition to developing the slots, the ITH drill can be used for all other drilling requirements such as: Production drilling Service hole drilling Paste fill hole drilling
Assurance that the slot will be successful ,with low risk of failure ,such as associated with conventionally blasted slots Ease of use and operator training relatively simple. Ability to use the ITH drill to accomplish other drilling requirements; production & service hole drilling. Speed by which the primary slots can be developed in comparison to other methods. Equipment setup and moving without special installations such as required for Raise Boring (concrete base) or Alimaks. Capacity to develop blind slots (drilling up) without the requirement for an upper level. Disadvantages Disadvantages Disadvantages Disadvantages The method still requires the drilling and blasting
slot dimensions.
method requires specialised equipment and an experienced labor force.
complicated and labour intensive.
to find and/or train and require:
length slot can require 20– 22 shifts depending
machine involves sophisticated equipment requiring a specialised labour force.
contractor with highly trained raise bore operators.
process..
equipment is a long a repetitious
dedicated to the slot development. This equipment will not be used for other drilling requirements such as; production drilling.
capacity of drilling blind up holes.
length slot using a 42’’ reamer can require 10 – 12 shifts:
and equipment installation: 3 shifts.
1 shift.
this method requires an experienced labour force.
will first of all be driven by the accuracy of drilling.
drillers and the right choice of drilling equipment.
serious consideration should be given to choosing an ITH drill.
increase the possibility of failure.
blasting team.
adjust his method and bring required changes after each blast.
1,8 M 1,8 M 1,8 M
require 8 to 10 blasts, depending on the proficiency of the blaster.
13 – 15 shifts, provided no major problems are encountered.
detailed operating procedures in order to attempts to recover the slot.
to minimise the recovery risk.
required to recover the slot will have to be carried out with remote drilling.
drilled at another location.
1,8 M 1,8 M 1,8 M
Comparison of Slot Development Methods – 25 m Slot
Development Development Development Development with with with with V V V V-
30 30 30 Development Development Development Development with with with with Alimak Alimak Alimak Alimak Development Development Development Development with with with with Raise Raise Raise Raise Bore Bore Bore Bore Development Development Development Development with with with with Conventional Conventional Conventional Conventional D & B D & B D & B D & B
V-30/Cubex ITH Alimak Raise Bore Elec/Hyd Drill
Characteristics Characteristics Characteristics Characteristics
down reaming
Cost : $1,380.00/m Cost : $1,380.00/m Cost : $1,380.00/m Cost : $1,380.00/m Characteristics Characteristics Characteristics Characteristics
force
requirements
Cost: $2,200.00/m Cost: $2,200.00/m Cost: $2,200.00/m Cost: $2,200.00/m Characteristics Characteristics Characteristics Characteristics
force
Cost: $1,680.00/m Cost: $1,680.00/m Cost: $1,680.00/m Cost: $1,680.00/m Characteristics Characteristics Characteristics Characteristics
force
rate
concerns Cost: $1,160.00/m Cost: $1,160.00/m Cost: $1,160.00/m Cost: $1,160.00/m Success rate: 98% Success Rate: 100% Success rate: 98% Success Rate: 80%
0,8 M 0,4M 1,8 M 0,8 M 1,8 M Typical 1,8m x 1,8 meter slot - 115 mm relief holes V-30 Slot - 30'' 1,8 M 1,8 M 0,9 M 0,4M 1,8 M 0,9 M 1,8 M Ouverture de 1,8m x 1,8 m slot - trou d'abatage de 115mm Trou Alésé - 42''Comparison of Slot Development Methods – 25 m Slot
Development Development Development Development with with with with V V V V-
30 30 30 Development Development Development Development with with with with Alimak Alimak Alimak Alimak Development Development Development Development with with with with Raise Raise Raise Raise Bore Bore Bore Bore Development Development Development Development with with with with Conventional Conventional Conventional Conventional D & B D & B D & B D & B
V-30/Cubex ITH Alimak Raise Bore Elec/Hyd Drill
Time (hrs) Installation: 4 Drill pilot 6 ½: 4 Ream 6 ½ à 10’’: 4 Ream to 30’’: 24 4 ½’’ Drilling 16 Blasting: 16 Demobilisation: 4 Total 72 Cost : $1,380.00/m Time (hrs) Installation: 54 Drilling & Blasting
Demobilisation 40 Total 166 Cost: $2,200.00/m Time(hrs) Installation 24 Drill Pilot 8 Installation of head 4 Reaming to 42’’ 20 41/2’’ Drilling 16 Blasting 16 Demobilisation: 8 Total 96 Cost: $1,680.00/m Time (hrs) Installation: 4 4 ½’’ Drilling: 44 Ream 4 ½ à 6’’: 12 Blasting: 40 Demobilisation: 4 Total 104 Cost: $1,160.00/m Success rate: 98% Success Rate: 100% Success rate: 98% Success Rate: 80%
0,8 M 0,4M 1,8 M 0,8 M 1,8 M Typical 1,8m x 1,8 meter slot - 115 mm relief holes V-30 Slot - 30'' 1,8 M 1,8 M 0,9 M 0,4M 1,8 M 0,9 M 1,8 M Ouverture de 1,8m x 1,8 m slot - trou d'abatage de 115mm Trou Alésé - 42''From Contracts Carried out by Machines From Contracts Carried out by Machines From Contracts Carried out by Machines From Contracts Carried out by Machines Roger International Contracts Division Roger International Contracts Division Roger International Contracts Division Roger International Contracts Division Notes: 1) Cost Plus Hours is time (man hours) charged to the mine due to delays that prevented drilling such as; lack of air or water, no electricity, poor ventilation, unsafe workplace etc. 2) Cost Plus Hours were also used to calculate Percentage Utilisation.
Application Application Application :
Client Client Client : Hecla Mine
Equipment Equipment Equipment used used used used : : : :
Cubex Cubex Cubex : 1 - ITH Drill : Megamatic 5200 Booster Compressor: Cubex R-110
MACHINES ROGER MACHINES ROGER MACHINES ROGER : 1 - V-30 RH Blind Boring Head
Parameters Parameters Parameters Parameters : : : :
6 ½” ( 165 mm)
10” (254 mm)
30” ( 762 mm )
15.5 mts
4.2 x 4.0mts
1400 scfm
240 psi
2 – 7 days
12 300 hrs per year
51.8% Percentage Availability 93% Annual Performance Annual Performance Annual Performance Annual Performance
1270 meters
650 meters
950 meters
6050
Application : Application : Application :
Client : Client : Client : Glencore Division 1
Equipment Equipment Equipment used used used used : : : :
CUBEX CUBEX CUBEX : 1 - ITH Drills : Megamatic 6200 1 - Booster Compressor: Cubex R-110
MACHINES ROGER MACHINES ROGER MACHINES ROGER : 1 - V-30 RH Blind Boring Heads
Parameters Parameters Parameters Parameters : : : :
6 ½” ( 165 mm)
10” (254 mm)
30” ( 762 mm )
25 mts
4.5 x 4.5 mts
1400 scfm
180 - 200 psi
1 – 7 days
7550 hrs per year
73.5 %
90 %
Annual Performance Annual Performance Annual Performance Annual Performance
1800 meters
1200 meters
700 meters
2000 hrs
Application : Application : Application :
Client : Client : Client : Agnico Eagle Div 2
Equipment Equipment Equipment used used used used : : : :
CUBEX CUBEX CUBEX : 4 - ITH Drills : Megamatic 6200 & 5200 4 - Booster Compressor: Cubex R-110 & R-55
MACHINES ROGER MACHINES ROGER MACHINES ROGER : 2 - V-30 RH Blind Boring Heads and 1 Conventionnal LH Pulling Head
Parameters Parameters Parameters Parameters : : : :
6 ½” ( 165 mm)
10” (254 mm)
30” ( 762 mm )
26 mts
4.2 x 4.5 mts
1400 scfm
220 psi
2
56,000 hrs per year
75.9%
92 %
Annual Performance Annual Performance Annual Performance Annual Performance
2400 meters
155 meters
38495 meters
13495 hrs
Application : Application : Application :
Client : Client : Client : Agnico Agnico Agnico Agnico Eagle Eagle Eagle Eagle – – – – Division Division Division Division 3 3 3 3
Equipment Equipment Equipment used used used used : : : :
CUBEX CUBEX CUBEX : 1 - ITH Drill : Megamatic 6200 1 - Booster Compressor: Cubex R-110
1 1 1 -
MACHINES ROGER MACHINES ROGER MACHINES ROGER : 1 - V-30 RH Blind Boring Head
Parameters Parameters Parameters Parameters : : : :
6 ½” ( 165 mm)
10” (254 mm)
30” ( 762 mm )
35 mts
4.2 x 4.5 mts
400 scfm
200 - 220 psi
2 – 7 days
4,200 hrs per year
51 %
93 %
Annual Annual Annual Annual Performance Performance Performance Performance
270 meters
5700 meters
2055
Application : Application : Application :
Client : Client : Client : Agnico Agnico Agnico Agnico Eagle Eagle Eagle Eagle – – – – Division Division Division Division 1 1 1 1
Equipment Equipment Equipment used used used used : : : :
CUBEX CUBEX CUBEX : 1 - ITH Drill : Megamatic 6200 1 - Booster Compressor: Cubex R-110
1 1 1 -
MACHINES ROGER MACHINES ROGER MACHINES ROGER : 1 - V-30 RH Blind Boring Head
Parameters Parameters Parameters Parameters : : : :
6 ½” ( 165 mm)
10” (254 mm)
30” ( 762 mm )
25 mts
4.2 x 4.5 mts
400 scfm
200 - 220 psi
2 – 7 days
9.5
6500 hrs per year
49 %
81 %
Annual Annual Annual Annual Performance Performance Performance Performance
570 meters
3400 meters
3260 hrs
Application : Application : Application :
Client : Client : Client : Richmont Richmont Richmont Richmont Min Min Min Mine e e e
Equipment Equipment Equipment used used used used : : : :
CUBEX CUBEX CUBEX : 1 - ITH Drill : Megamatic 6200 1 - Booster Compressor: Cubex R-110
1 1 1 -
MACHINES ROGER MACHINES ROGER MACHINES ROGER : 1 - V-30 RH Blind Boring Head
Parameters Parameters Parameters Parameters : : : :
6 ½” ( 165 mm)
10” (254 mm)
30” ( 762 mm )
16 mts
4.2 x 4.5 mts
400 scfm
180 - 200 psi
2 – 7 days
9.5
4,800 hrs per year
63 %
80 %
Annual Annual Annual Annual Performance Performance Performance Performance
460 meters
700 meters
1000 meters
1700 meters
1770 hrs
0,8 M 0,4M 1,8 M 0,8 M 1,8 M
3M 3M V-30 00,76M