Virginia Tech NASA USLI CDR Presentation Ishan Arora, Nicholas - - PowerPoint PPT Presentation

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Virginia Tech NASA USLI CDR Presentation Ishan Arora, Nicholas - - PowerPoint PPT Presentation

Virginia Tech NASA USLI CDR Presentation Ishan Arora, Nicholas Corbin, William Dillingham, Valerie Hernley, Joseph Lakkis, Max Reynolds, Angelo Said January 24, 1:30 PM CST Content Mission Overview Final Vehicle Design


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Virginia Tech

NASA USLI CDR Presentation

Ishan Arora, Nicholas Corbin, William Dillingham, Valerie Hernley, Joseph Lakkis, Max Reynolds, Angelo Said

January 24, 1:30 PM CST

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Content

  • Mission Overview
  • Final Vehicle Design
  • Performance
  • Recovery
  • Safety Procedures
  • Test Plans
  • Subscale Launch
  • Payload
  • Key Interfaces
  • Requirements Verification

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Mission Overview

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Mission Statement:

“Our vehicle will reach apogee at 4,500 feet and separate into two independent sections, each of which have both a drogue and main recovery parachute. After landing, the booster section will deploy an autonomous UAV with backup RC that delivers a navigational beacon to a Future Excursion Area.”

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0) Launch 1) Booster/recovery bay separation 2) Main parachute deployment 3) Booster and recovery bay touchdown, payload deployment 4) Navigational Beacon delivery

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ConOps

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0) Launch 1) Booster/recovery bay separation 2) Main parachute deployment 3) Booster and recovery bay touchdown, payload deployment 4) Navigational Beacon delivery

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ConOps

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0) Launch 1) Booster/recovery bay separation 2) Main parachute deployment 3) Booster and recovery bay touchdown, payload deployment 4) Navigational Beacon delivery

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ConOps

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0) Launch 1) Booster/recovery bay separation 2) Main parachute deployment 3) Booster and recovery bay touchdown, payload deployment 4) Navigational Beacon delivery

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ConOps

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0) Launch 1) Booster/recovery bay separation 2) Main parachute deployment 3) Booster and recovery bay touchdown, payload deployment 4) Navigational Beacon delivery

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ConOps

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Final Vehicle Design

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Final Vehicle Design: Dimensions

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Final Vehicle Design: Fin Dimensions

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Final Vehicle Design: Fin Rail Dimensions

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Final Vehicle Design: Boat Tail Dimensions

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Final Vehicle Design: Motor Retainer Dimensions

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Final Vehicle Design: Key Features

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Overview and Relative Locations

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Final Vehicle Design: Key Features

Airframe Materials

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  • Fins:

○ Birch plywood composite with fiberglass lamination ○ External mounting system for easy replacement

  • BlueTube Coupler:

○ Density: 0.751 oz/in³ ○ Peak Loading: 1548.9 lbf

  • Nose Cone:

○ COTS; Metal Tipped; Fiberglass; Von - Karman

  • Body Tube:

○ Carbon Fiber / Soric LRC Foam Laminate ○ Wall thickness: 0.14 inches ○ Density: 0.193 oz/in³ ○ Matrix Material: FibreGlast System 2000 Epoxy ○ Peak strength: 3270 lbf

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Final Vehicle Design: ARRD

Advanced Recovery Release Device (ARRD) 1. Black powder containment area 2. Pin utilized for paracord attachment, held in place by shear pin 3. Mounting plate that will attach to centering ring 4. Final resting area for pin post ignition of black powder charge 5. Pressure relief port

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Final Vehicle Design: Shock Cord Retainer

Outboard Shock Cord Retention System

  • Design will incorporate a shock

cord “stopper” design

○ Additional sewn loop sits in shock cord guide ○ Then wrapped around metal link that sits on a pin

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Final Vehicle Design: Final Motor Choice

Aerotech K-1000T

  • Manufacturer: Aerotech
  • Distributor: Animal Motor

Works

  • Peak Thrust: 1674.0 N
  • Burn Time: 2.4 s

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Final Vehicle Design: Motor Casing

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Performance

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Performance: Overall Predictions

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  • Static Stability: 2.09
  • Off Rail Stability: 2.13

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Performance: Stability

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Performance: Thrust-to-Weight

Motor Ignition Motor Burnout Average Thrust-to-Weight: Ratio 9.1

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Performance: Weight Statement

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* The Recovery Bay weight shown does not include the mass of the nose cone. ** The Nose Cone weight shown includes the added mass for stability purposes. Total Weight: 26.3 lbf Causes of Error/Variability

  • Components not being weighed by

us (weight from manufacturer)

  • Manufacturing error

(density/dimension in simulation is not representative of actual unit)

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Performance: Kinetic Energy (Cd = 1.5)

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Performance: Drift

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  • Drift calculations account for

○ Descent under drogue and main parachute ○ Total mass of Booster Bay and Recovery Bay ○ 0, 5, 10, 15, and 20 mph wind cases

  • 20 mph winds: maximum drift of 2,301 ft. from launch pad
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Performance: Descent Rates

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  • Booster Bay Bay & Recovery Bay meet required descent time
  • Booster Bay Bay & Recovery Bay also meet max landing energy requirements
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Recovery

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Recovery: Hardware

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Recovery: Hardware

Chute Release:

  • For Main Deployment
  • Multi-unit Redundancy

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ARRD:

  • Custom Build
  • Black Powder Energized
  • Locking-Pin Mechanism
  • Secure Fit to Centering Ring
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Recovery: Electronics Bay

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1. 2000 mAh Battery 2. Adafruit 500 Power Boost Battery Shield 3. Arduino Uno Microcontroller 4. Adafruit Ultimate GPS Logger Shield 5. XBee-Pro 900HP 6. SparkFun XBee Shield 7. Adafruit BMP280 Barometric/Altitude Sensor 8. Adafruit ADXL345 Triple-Axis Accelerometer Booster Bay Electronics

1. 2. 3. 4. 8. 7. 5. 6.

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Safety Procedures

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Test Plans and Procedures: Preparation

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Test Plans and Procedures: Preparation

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Test Plans and Procedures: Preparation

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Test Plans and Procedures: Preparation

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Test Plans and Procedures: Preparation

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Test Plans and Procedures: Post Launch

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Test Plans and Procedures: Troubleshooting

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Test Plans

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Test Plans: List of Test and Demonstration Plans

Vehicle/Recovery:

T1.1 Airframe Compression Testing T1.2 Vehicle Electronics: XBee Communication T1.3 Vehicle Electronics: GPS Orientation/Placement T1.4 Vehicle Electronics: Test for Interference T1.5 Fin Bending Test D1.1 Sub-Scale Separation Demonstration D1.2. Sub-Scale Test Flight D1.3 ARRD System Demonstration D1.4 Vehicle Electronics: XBee/GPS/Altimeter/Accelerometer Data Transfer D1.5 Vehicle Electronics: Cable Cutter E-match Activation D1.6 Vehicle Electronics: Battery Life D1.7 Final Assembly Demonstration D1.8 Full-Scale Separation Demonstration D1.9 Vehicle Demonstration Flight D1.10/2.5 Payload Demonstration Flight

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Payload:

T2.1 Range of Flight - Battery Limited T2.2 Range of RF Connectivity and Video Transmission T2.3 Accuracy and Precision of GPS navigation T2.4 Passive Battery Bleed T2.5 Shaker Table Test D2.1a Deployment Electronics: Powering on the UAV D2.1b Deployment Mechanics: Powering on the UAV D2.1c Deployment Mechanics: Payload Cover Flip D2.1d Deployment Software Demonstration D2.1e Deployment Demonstration from Booster Bay D2.2 Beacon Release Electronics - Buzzer Trigger D2.3 In-flight Beacon Release Demonstration D2.4 Manual Override Safety Demonstration D1.10/2.5 Payload Demonstration Flight

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Test Plans: Example

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Test Plans: Example

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Test Plans: Example

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Subscale Launch

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Subscale Launch: Overview & Methodology

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  • Full-scale vehicle scaled down to

2.975 inch outer diameter

  • Resource & Budget
  • Designed in OpenRocket
  • Aerotech G75J Motor
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Subscale Launch: Results

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  • Apogee: 1210 ft.
  • Successful demonstration of full scale

recovery design

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Subscale Launch: Impact on Design

  • Validation of overall concept of operations
  • Validation of recovery systems
  • Lessons learned:

○ Shock cord length critical ○ Parachute sizing critical ○ Energy upon landing critical ○ Parachute fire retardant critical

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Payload

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SADI - Superior Autonomous Delivery Instrument

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Payload Bay

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Payload Bay

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Electronics Horizontal Retaining Cable Cutters Payload Protection Cover Black Powder Reservoir UAV

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Payload - UAV Overview

  • Quadcopter
  • Autonomous (GPS)

and RC navigation enabled

  • Range: 1.4 miles*
  • Flight Time: 1.7 minutes
  • Weight: 0.51 lb
  • Size: 5.20 x 5.49 x 2.58 (inches)
  • Nav-Beacon release mechanism
  • Microswitch for power-off

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* Assuming 7 mph wind

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Canopy Properties

  • Houses many electronic

components

  • Clip-in GPS
  • Modular and quickly

reproducible

  • Provides the guides for

vertical force retention system

  • Optimized shape for

propeller clearance

Nav Beacon

  • Over 1 cubic inch of

volume

  • Can double to protect

battery

  • Held by cable cutter

until ready for deploy

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GPS

For autonomous travel Receiver For RC back-up

VTX and Camera

For video feed and reassurance Microswitch For keeping UAV powered off during flight Flight Controller Flight controls, stability, gyroscopic ability and the “brain”

  • f the UAV

“OMNIBUS Betaflight F3”

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Payload: Key Features

  • Video will be used to verify

arrival at the FEA

  • Transmitter will have auxiliary

switch designated to the cube release

  • Upon signal, cable cutter will fire

and release the cube

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Navigational Beacon Release

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Payload: Key Features

  • Autonomous

○ GPS coordinates ○ iNav open-source software

  • RC Back-up

○ Transmitter has switch to activate in case of autonomous malfunction ○ Video with manual control can be used to fine-tune navigation/delivery

  • Ultimate goal of UAV: Deploy a 1

cubic inch navigational beacon to the FEA

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Navigation

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Payload: Integration Plan

The fail-safe retention system provides both vertical and horizontal load support while doubling as a bay to protect the payload during separation, guiding it

  • ut when it finally deploys.

Vertical Retention: Guide rods running through holes in the UAV Horizontal Retention: Cables holding down the UAV are taut until cut by cable cutters Bulkheads: Plates at the ends protect the payload during separation and from black powder charges

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  • Battery Capacity: 1000 mAh
  • Range: 1 mile despite 20 mph wind
  • Flight Time: 1.7 minutes
  • Assumptions:

○ Constant wind speed ○ Constant thrust ○ CD & A estimated from lit review

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Theoretical results will be validated by extensive testing to improve performance predictions

Payload: Mission Performance Predictions

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Key Interfaces

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Key Interfaces: ARRD Attachment

  • Accessibility

○ Do not have to disassemble permanent components to access assembly.

  • Reloadable

○ Designed to remove and reload in minimal time

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Key Interfaces: Payload Cover

  • The very same cable cutters that

retain the UAV in the horizontal direction, hold down the spring loaded protective cover

  • Material - PET: Polyethylene

terephthalate

  • Dual purpose - protect from

environment during descent and separation

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Key Interfaces: Fin Rails

  • Modular

○ Fins can be easily replaced

  • Secure

○ Multiple contact points for fastening via centering rings ○ Clamps onto fin surface to increase rigidity

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Requirements Verification

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Requirements Verification Plan

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Requirements Verification Example

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NASA Requirements Verification Status

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Team-Derived Requirements Verification Status

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  • ConOps designed around payload deployment
  • Target apogee: 4,500 ft
  • Vehicle fully designed and ready to manufacture
  • Simulations predict stability and ability to reach target apogee

factoring in wind speeds and launch angles

  • Safety procedures and test plans will hold the team accountable

and provide integrity to our design

  • UAV payload designed to complete mission

○ Autonomous navigation to FEA ○ RF control possible for fine-tuned delivery as needed ○ Cable cutter used for cube release upon arrival

Summary