W elcom e to the Pola e Massa w orld - Metal Division - 22 - - PowerPoint PPT Presentation

22 settembre 2015

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

W elcom e to the Pola e Massa w orld

• Metal Division -

22 settembre 2015

Since 1 9 7 8 Pola e Massa is a leading provider

• f

industrial com petencies in m etal surface treatm ent in the follow ing fields: ♦ Manufacturing ♦ Services ♦ Advisory ♦ Process development ♦ Product development

W HO W E ARE

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Via G. Pastore, 4 1 1 5 0 7 6 – Ovada ( AL) I taly

• Tel. + 3 9 0 1 4 3 8 3 7 7 1 1

sales@polaem assa.com

W HERE W E ARE

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

♦ Germany ♦ Italy ♦ France ♦ Canada ♦ Spain ♦ Mexico ♦ Portugal ♦ Brazil ♦ Switzerland ♦ China ♦ Austria ♦ Japan ♦ United Kingdom ♦ South Korea ♦ Czech Republic ♦ Philippines ♦ Hungary ♦ Singapore ♦ Finland ♦ Malaysia ♦ Sweden ♦ Latvia ♦ Norw ay ♦ USA ♦ Benelux ♦ Poland ♦ Russia ♦ Greece ♦ Slovenia ♦ Turkey ♦ Denm ark ♦ I srael

W HERE W E SELL

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

REFERENCES

Since 80’s hundreds of machines by Pola e Massa have been working in the manufacturing plants of primary Companies and their main suppliers all over the world and used in famous branded products as

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

W HAT W E BELI EVE

During last recent years the society has seen an encouraging developm ent of the w orld. People’s requests have been focusing tow ards products able to ensure better quality of life. Pola e Massa is currently spending m any efforts in this direction. W e are thinking how people in the com ing years w ill increase product requests in an affluent society and how increase satisfaction in the m ore developed countries. Products m ore and m ore advanced, user friendly and reliable w ill be part of our life, m ore than in the past. More specialized products, because w e believe that is crucial to identify dedicated solutions for specific subm itted requests.

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

W HAT W E OFFER

♦ More than 30 years experiences ♦ Environmental policies ♦ High investments in R&D ♦ Customized equipment ♦ Training services ♦ Technical advisory ♦ High quality solutions ♦ Up-to-date technologies ♦ Long-term partnerships ♦ Internal design and manufacturing ♦ After sales support (spare parts, maintenance, etc… ) ♦ Trials according customer’s requirements

SERVI CE & I NNOVATI ON

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

CUSTOMER SERVI CE

• A DEDI CATED STRUCTURE -

Pola e Massa wants to exceed customer expectations offering to end users up-to-date solutions. PeM departments are fully dedicated in supporting them in order to: ♦ Find right technical solutions ♦ Offer suitable services, customized support for training, installation, processes, start-up, maintenance and spare parts

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

CONTI NUOS PROCESSES

♦ Activities and experiences in multiple sectors ♦ Relationships with heterogeneous business partners and customers ♦ Partnership in R&D with prestigious research centers ♦ People pro-activity

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

W HEN TO USE PeM EQUI PMENT

Pola e Massa products are specifically and designed for applications where accuracy of w ork in manufacturing is a critical matter. PeM machines are very often used before, during and after som e of m ost com m on industrial processes. After some manufacturing processes (i.e punching, laser or water jet cutting, drilling, etc… ) to be able to get better quality in finishing, market is asking more and more high quality treatments. For this reason Pola e Massa offer a w ide range of solutions using conveyorized

conveyorized equipment equipment in a

mainly wet/ dry environment to treat flat plates or with

little bumps (double side or single side) in stainless steel, aluminium, copper, heterogeneous metal alloys, gold, silver, glass, etc…

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

SOME CONSI DERATI ONS… Many times some conditions are necessary… to get expected results

♦ Two dimensions pieces (flat pieces or max. with small bumps) ♦ Acceptable manufacturing quantities to justify investment ♦ Max. pieces width 1,5 m ♦ Generally thickness is from 0,05 mm to 12 mm ♦ Material treated (normally metal but also ceramic, glass, etc… )

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

MAI N TREATMENTS by PeM equipm ent

Company’s solutions allow to get in a wet environment following treatment:

♦ Deburring

♦ Surface roughness process ♦ Scrubbing ♦ Cleaning ♦ W ashing ♦ Thickness reduction ♦ Satin finishing ♦ De-oxidation ♦ Slags rem oval ♦ Degreasing ♦ Etching ♦ Edges rounding ♦ Decorative pattern on even surface ♦ Etc…

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

BEFORE AFTER

B E F

O R E A F T E R

W A S

H I N G

W A S

H I N G SCRUBBI NG AND DEBURRI NG

22 settembre 2015

POLA E MASSA PROPOSALS ADVANTAGES

♦ Designed according restrictive environmental rules ♦ Standard quality during all manufacturing processes ♦ Safety ♦ Energy and water saving systems ♦ Flexible equipment to be installed into existing line ♦ Very high MBTF (mean time between failure) ♦ Tailor-made solutions ♦ Long life equipment ♦ User friendly ♦ Easy and fast maintenance ♦ Production speed-up, higher productivity and time saving ♦ Possibility to combine washing, brushing and drying in one machine

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

W HAT W E CAN USE TO TREAT METALS

Heterogeneous applications are possible in the industrial business. To get the right results we have different

instruments: processing machine and automation systems Our task is to find the m ost… suitable

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

♦ PEM W ASHER 6 5 0

Stainless steel flexible equipment designed to clean, wash and dry both sides board’s surface of small and medium parts.

SOME SOLUTI ONS….

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

♦ BRUSHI NG MACHI NE UNI BLOC VERSI ONS ( double side treatm ent)

These compact units can perform the most various surface treatments: deburring, scrubbing, m echanical cleaning, etc…. In a very compact structure are included brushing, washing and drying sections. Different solutions in term

• f optional, solutions

and dimension are also available.

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

♦ BRUSHI NG MACHI NE MODULAR VERSI ONS ( double side treatm ent)

By different modules it is possible to assemble desired solution in term

• f

cleaning, mechanical treatments, washing and drying that perfectly meet customer’s reqiuirements

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

♦ T/ 2 5 ( single side treatm ent)

A very flexible solution in term of treated materials (aluminium, carbon fibre, titanium, stainless steel, plastic and composite) type of brushes and, in a very compact frame, are also included washing and drying sections. Especially suggested for sm all pieces by belt conveyor.

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

♦ Planarizer 6 5 0 ( single

side treatm ent)

Suitable to support high level finishing applications by vertical brushes in a very compact frame. Possibility to also include additional processes (i.e. washing, drying, etc… ).

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

♦ T/ 1 2 V M ( single side treatm ent)

Brushing machine specifically designed for very small flat parts with different shapes, thickness and material

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Custom ized autom ation system s

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ple of autom ation system s

♦ Connecting conveyors ♦ Smart conveyors ♦ Buffers ♦ Loading systems ♦ Unloading systems ♦ Diverters ♦ Rotaries ♦ Centering devices ♦ Thickness measurers ♦ Board alternators ♦ Data readers ♦ Etc…

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Best engineering projects are designed to last

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

W HERE W E CAN USE PeM EQUI PMENT

Som etim es is difficult to understand how things happen…

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: AEROSPACE

Various m etal parts for helicopters

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: AEROSPACE

Various m etal parts for aircrafts

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: AEROSPACE

Various m etal parts for aircraft

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

Part of the system to support

• xigen

m ask Aircraft’s dashboard

22 settembre 2015

Som e exam ples about involved sectors: AEROSPACE ACCESSORI ES

Various appliances for aircraft

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: AUTOMOTI VE

Scuff plates

Decorative com ponents and functional elem ents for vehicle interiors

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: AUTOMOTI VE

Drive trains - Dual clutch transm ission Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: AUTOMOTI VE

Cooling system com ponents Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: VEHI CLES

Frictions and other parts Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: ROAD SI GNS

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: CONSTRUCTI ON TRI M

Functional and decorative m etal parts for elevators

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors:

Parts for electronic instrum ents case

ELECTRONI C I NDUSTRY TOOLS I NDUSTRY

Saw blades disc treatm ents ( w ashing, brushing, grooves cleaning) Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors:

Magnetic die technology

CHEMI CAL MI LLI NG

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: I NTERI OR/ EXTERI OR DECORATI ONS

Metal w alls, skyscraper and building covers

FURNI TURE

Decorative m etal parts for furnitures Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: CONSTRUCTI ON

Bathroom accessories ( degreasing and deburring after punching) Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

I ndustrial plates

Som e exam ples about involved sectors: VARI OUS I NDUSTRI ES

Shipbuilding Transportation Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Cutlery Processig m achines i.e. textile m achinery for w eaving industry Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

Som e exam ples about involved sectors: VARI OUS I NDUSTRI ES

Cutlery I T - cases

22 settembre 2015

Som e exam ples about involved sectors: VARI OUS I NDUSTRI ES

Gaskets Sem i- finished products for heterogeneous industries Coils or m etal sheets surface treatm ents Precious m etals surface treatm ent Metal discs for frying pan Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: VARI OUS I NDUSTRI ES

Part of pressure cooker cover Precision and pow er resistors Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s Entryphone grid Plstic cover for m echanical industry

22 settembre 2015

Som e exam ples about involved sectors: BODYCARE TOOLS

Part of electric rasor Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

22 settembre 2015

Som e exam ples about involved sectors: VARI OUS I NDUSTRI ES

Consum er and industrial electronic m arket:

• ptical elem ents

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s Fine blanked com ponents

22 settembre 2015

Som e exam ples about involved sectors: Motorcycle accessories

Muffler support Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s

Before treatm ent After treatm ent

22 settembre 2015

…and m any

• ther…..

Thank you very m uch for your kind attention !

Pola e Massa Srl Via G. Pastore, 41 - 15076 Ovada ( AL) I taly Tel. + 39 (0)143 837711 Mail sales@polaemassa.com Web www.polaemassa.com

Every great and deep difficulty bears in itself its ow n solution. I t forces us to change our thinking in order to find it. Niels Bohr

Since 1 9 7 8 designing and m anufacturing equipm ent for surface treatm ent and autom ation system s