Supply chain sustainability for innovation and growth - Focus on - - PowerPoint PPT Presentation
Presentation Title Supply chain sustainability for innovation and growth - Focus on materials , process and technology Presented by: Dr. Lai Ving Kam Associate Professor Berjaya University College , Malaysia Nov 22, 2017 10 th Global
Supply chain sustainability for innovation and growth
technology
Presentation Title
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
Presented by:
Associate Professor – Berjaya University College , Malaysia Nov 22, 2017
Last Mile Delivery / Delivery system / Distribution Store Front as Inventory management point Mobile Order Management Order /warehouse Management / Catalogue Channel-agnostic Workforce management Allocation Policy Store fulfilment
A-RSC
Adaptive Responsive Supply Chain (A-RSC)
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
Online Omni Channel Business intelligence
Infrastructure required Network Speed and Agility
Channel-agnostic returns management
Supply Chain fundamental Delivering the right quality at the lowest cost, with the agreed service level. Speedy On-demand connectivity and customer satisfaction =
Profitable sales increment
How to manage Supply Chain Sustaianbility ?
SC Sustainability
Major Hub
Feeders Super Connectivity Infrastructure
Global Trade Redefined Digital Free Trade Zone (DFTZ) Super Hub and Spoke: Wider Global Supply Chain
Speed – key to adaptive Responsive Supply Chain
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org Feeders Sub Feeders Feeders Super Connectivity Infrastructure
Connectivity in Adaptive Responsive Supply Chain
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
Hub and Spoke: Wider Global Supply Chain Major Hub
Feeders Feeders Sub Feeders Feeders
Structured A-RSC Framework
Core Strategic Vision
Cost Management
Product Lifecycle Management
Adaptive Responsive Supply Chain
Guides and Directs
Coordinate
Technology & Product Strategies & Policies Cost-price relationship Management
Competitiveness
Adaptive Responsive Supply Chain
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
Product Portfolio Management Product Design and Development Consumer Retailer Distributor Manufacturer Supplier
Phenomenon Observed in Supply Chain
Order Size Time
Customer Demand Retailer Orders Distributor Orders Production Plan
Distributor Order Production Plan Customer Demand Retailer Order
Bullwhip Effect Adaptive Responsive Supply Chain Deterministic Business strategies
Technology & Product Strategies
Sustainable Profits Uncertainty / Volatility
7
Centrality of Connectivity in Adaptive Responsive Supply Chain
Core Strategic Vision
Cost Management
Product Lifecycle Management
Adaptive Responsive
Supply Chain Technology
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
Product Portfolio Management Product Design and Development
Responsive Supply Chain
Consumer Retailer Distributor Manufacturer Supplier
Adaptiveness Efficiency Responsive Technology Product Market Production
6
Development Introduction Growth Saturation Decline Add-On product Introduction ‘n’
ial zation
2017 Global Volatile Business Environment
Extended Product Sales Sales 2 Sales 3 Sales N
What business must do ! Cascading Global Supply Chain
Pre -CCR Overview Prevailing Global Volatility Business Environment
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
Research R&D Promotion Rapid Expansion Market Saturation Changing Customer Preference Cost1 Sales1 Profit 1 Changing Customer Preference ‘n’ Price1
Potential Cannibalizatio
Source: Lai VK (2015). “Comparative Study on Continuous Cost Reductions between Electronics and Non Electronics sub sectors in Fashionable Products”
Cost N Cost 3 Cost 2 Price 2 Price 3 Price N Profit
4
Shortening Lifecycle Fast Technology changes
Price – Cost
= Low Profit
Efficient Adaptive Responsive
Agile Supply Chain
Hardware Products & Services
Risk-Hedging Supply Chain
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
software Integrated Manufacturing Information & Communication
Technology Open & Closed
Multi Technology Interface
Multi tech Integrated
Order Size T i m e S o u r c e : T o m M c G u f f r y , E l e c t r o n i c CConnectivity
Bullwhip Effects Shortening Lifecycles
9 Process Stages
> Creative Stage
PSTO CRM CFR FCR PDR
> Development Stage PDR
ELF TCP MTC MBD CQP FDR ESR
> Engineering Stage ESR
QP PCP BOM PDC CDF TSC
Product Lifecycle Management- Creative --- End-of-life
47 sub stages
Standard Product Design and Development Process
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
> Tooling Stage
TSC 1st S TMR WSP
> Debug Stage
WSP EP 1 EP 2 CPQ FTE FEP APP WI JGA ERV
Material Management stage
MFG-Pro SOE MPS MRP POR CCC GR WPS MPL
> Qualification stage ERV
PPA PQT TQP MPQ FPR ERC RTP
> Operations Stage
RTP PP PS PST SR FS A
> Post Launch Stage A
PLR
1
t End stages
Creation Stage PSTO Product Strategy Turn Over CRM Concept Review Meeting 2 CFR Cost Feasibility Review 3 FCR Final Concept Review 4 PDR Product Design Review 5 ELR Electronic Logic Flow Chart 6 TCP Tool / Capacity Plan 7 8 Manufacturing Technology
lopment Back End stages
20
Tooling Stage
1st S First Shot 21 TMR Tooling Model Review 22 WSP Working Sample Pilot 23
Debug Stage Materials Management stage
EP 1 Engineering Pilot 1 a ERP ERP system b SOE Sales Order Entry c MPS Master Production Scheduling d MRP Materials Requirement Planning e POR Purchase Order Release f CC Customs Contract g GR Goods Receiving h WPS Weekly Production Schedule i MPL Material Pick List 24 EP 2 Engineering Pilot 2 25 CPQ Component/Part Qualification 26 FTE Field Test Evaluation 27 FEP Final Engineering Pilot 28 Assembly Process Plan
Product Design and Development Process- front and back end stages
Detail Product Design and Development Process Front end and backend stages
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
Product Design Front E
Development Stage 8 MTC Manufacturing Technology Consideration 9 SCC Supply Chain Considerations 10 MBD Made / Buy Decision 11 CQP Cost Quote Package 12 FDR Final Design 13 ESR Engineering Spec Release 14 Engineering Stage QP Quality Plan 15 PCP Process Control Plan 16 BOM Bill of Materials 17 PDC Packaging Design Confirmation 18 CDF Component Drawing Finalization 19 TSC Tool Start Confirmation
Product design and Develop
28 APP
Assembly Process Plan
29 WI
Work Instruction
30 JGA
Jig & Fixtures Approval
31 ERV
Engineering Review & Validation
32
Qualification Stage
PPA Packaging Printing Approval 33 PQT Product Qualification Test 34 TQP Tool Qualification Protocol 35 MPQ Molding Parameter Protocol 36 FPR Final Product Review 37 ERC External Regulatory Certifications 38 RTP Release to Production 39
Operations Stage
PP Pre-Production 40 PS Production Start-up 41 PST Product Stress Test 42 SR Shipment Release 43 FS First Ship 44 A Availability 45
Post Launch Stage
PLR Post launch Review 46 PLM Product Lifecycle management 47 PDS Product Disposal strategy
Product Management Strategy / Plan
New Product fulfillment On Demand Loop
China China
Product Conception & definition Key
Mechanical Design
uct Technical file ation – Pseudo 5G
ransmission PDD Product Design & Development
China
USA
E&E
5G
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
USA, China
Software Multi-technology Interfacing design
USA, China, Korea
USA, China
Packaging Design
Key components Malaysia, ASEAN, USA, Korea, Japan Product T digitalizatio
trans
IoT : On Demand Connectivity Multi Locations PDD
Development
High frequency product introduction adaptively
Intelligent Product R&D / Manufacturing and Fulfillment
AI 5G
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org Intelligent Manufacturing
Sustainable Manufacturing
Last Mile Delivery / Delivery system / Distribution Store Front as Inventory management point Mobile Order Management Order /warehouse Management / Catalogue Online Omni Channel Business intelligence
Infrastructure required Network Speed and Agility
Channel-agnostic returns management Workforce management Allocation Policy Store fulfilment
Product Management Strategy / Plan
New Product fulfillment On Demand Loop
China China
Product Conception & definition Key
Mechanical Design Americas Europe
rket
ct Technical file tion – Pseudo 5G
ansmission PDD Product Design & Development
China ent
USA
E&E
5G
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
USA, China
Software Multi-technology Interfacing design
USA, China, Korea
USA, China
Packaging Design
Key components Malaysia, ASEAN, USA, Korea, Japan
Africa Asia China Multi locations
Marke
Product Te digitalization
transm
On Demand Connectivity Multi Locations PDD
Development
Fulfillment Logistic High frequency product introduction adaptively Intelligent Manufacturing
Sustainable Manufacturing
Product Management Strategy / Plan
New Product fulfillment On Demand Loop 2025
China China
Product Conception & definition Key
Mechanical Design
3D & Robotics Production for location sales 3D & Robotics Production for location sales 3D & Robotics
Americas Europe ica
arket
uct Technical file ation – Pseudo 5G
ransmission PDD Product Design & Development
China ent
USA
E&E
5G
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
USA, China
Software Multi-technology Interfacing design
USA, China, Korea
USA, China
Packaging Design
Key components Malaysia, ASEAN, USA, Korea, Japan
3D & Robotics Production for location sales 3D & Robotics Production for location sales
Africa Asia
3D & Robotics Production for location sales
China Multi locations
Marke
Product digitalizatio
trans
On Demand Connectivity Multi Locations PDD Fulfillment Logistic High frequency product introduction adaptively Last Mile LCL 5G
Adaptive 3 - stage Lifecycle curve Conventional 5 – stage Lifecycle curve
Lifecycle cascading !
18 months to 70 months 3 months – 12 months
Criticality of Supply Chain Sustainability
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
51
more fashionable
Technology lifecycle continuously shortening
downward rapidly and continuously
consumer preferences
Mutations- Non proprietary towards Open technology & multi technology interfacing
commoditization
Global Market Changes
4
Explore the power of Supply Chain Sustainability in Adaptive Responsive Supply Chain
3 months – 12 months
How can we execute SC Sustainability?
Supply Chain Sustainability Key issues
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
1. Map your supply chain and your self regulation 2. Communicate expectations, seek commitment
SCM Sustainability
Technology Process Materials
Strategic Actions
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
2. Communicate expectations, seek commitment 3. Define baseline supplier performance and time schedule for compliance 4. Develop education, training and capacity building programs 5. Drive performance improvement with time line 6. Join industry collaboration 7. Enact Legislation
Product Management Strategy / Plan
China China
Product Conception & definition Key components
Mechanical Design
PDD Product Design & Development
China
USA
E&E
regulation in SC Sustainability
Enforcement of SC Sustainability
Complied by all stakeholder
process and material. Market Scenario
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
USA, China
Software Multi-technology Interfacing design
USA, China, Korea
USA, China
Packaging Design
components Malaysia, ASEAN, USA, Korea, Japan
Multi Locations Product Design and Development
stakeholder
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
Source : UN Report
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
Regulatory Body Product Design / Development Supply Chain Product Management Supplier Customer
Getting Started on Supply Chain Sustainability Establishing Sustainability Expectations for the Supply Chain Determining the Scope Engaging with stakeholders –
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
Engaging with stakeholders – self regulation Determining Roles & Responsibilities Industry Collaboration & Multi-Stakeholder Partnership Establishing Goals & Tracking and Communicating Performance
Supply chain sustainability for innovation and growth
technology
22 Nov 2017
10th Global Supply Chain and Logistics Summit www.sclgsummit.org
Presented by:
Associate Professor – Berjaya University College , Malaysia Nov 22, 2017