As Fit Solutions The Steel Way The FT Story Started in 1982 - PowerPoint PPT Presentation

“As Fit” Solutions – The Steel Way

The FT Story • Started in 1982 – over 30 years trading with a steady, constant expansion of customers, supply chains and product lines. • Circa £50M turnover in AMP 4 and AMP 5 combined. • Now have two divisions of the Frazer and Tabberer Group: • FT Pipeline Systems & FT Ductile are based in Lichfield, Staffordshire. • FT Pipeline Systems cover: • Locking Replacement Lids • Coated and Lined Steel Pipes • Fittings • As Fit Solutions • Field Joint Protection

Steel Specifications • Specifications: CESWI ed 7 Mill: EN10224 • • Stockist: EN10208, EN10225, EN10215, EN10217, API • Steel Grades: L235, L275, L355 or equivalent according to specification • Dimensions: 100mm to 4000mm • Standard pipe lengths: 8m – 13.5mL +/-500mm • Test certification: EN 10204/3, 1.

Coatings and Linings Surface Preparation SA 2.5 ISO 8501 Standard Coatings: – Three Layer Polyethylene EN DIN 30 670 Three Layer Polypropylene EN DIN 30 678 – – Versathane EN 10339 Scotchkote 165 HB 3M instructions – – Interzone 954 International Paints instructions Polyken Tape Coatings AWWA Standard C-209 – – Scotchkote 206N 3M instructions Linings: – Cement Mortar EN 10298 – Seal coated cement ISO EN 6132 – Scotchkote 162 PW 3M instructions – Scotchkote 206 N 3M instructions – Thixo 468 BS Coatings instructions – Waste Water various options available Other standards: SSPC-PA2,

Gloucester SoS and Mitcheldean Grade L275 Wt 6.3mm PN25 rated No Thrust Blocks Three Layer PE coating Cathodic Protection

Directional Drills Butt Weld Wessex Water’s Grid Mains South Staffs @ Stourport

River Crossings 250mm twin main and 800mm single main installation – welded above ground and lifted into position at the River Irwell Socket Weld

Waste Water Southern Water @ Budds Farm Welsh Water – Chester Sewer Replacement

Outfall pipework • Specialist coatings for specific applications: Isle of Man, Jurby and T-Rib for crossings and weight coatings Saint Michael’s Outfalls 1. Steel 2. FBE 3. Adhesive 4. Polyethylene 5. T-Rippe 6. Cement 6 3 2 1 5 4

Pipe Bridges Holywell Dene – NWL Indeck Bridge Crossings for Scottish Water Self supporting pipe spans Flanged Pipework

Auger bore pipework STW – Trimpley WTW (450mm) SEW – Barcombe (800mm) Bespoke spacers as single or double carriers

Pipe Bursting

Abberton Reservoir - NWL Ejoint Pipework

Canusa Sleeve Application EN DIN 30 672

Cathodic Protection BS 7361 Standards: BS 7361 & AWWA M27 Causes of corrosion: Difference in natural potential between materials Metallurgical differences at different points of the surface Environmental differences – O 2 levels Influences on corrosion: Water table Electrified railway Corrosion cell / Bimetallic corrosion Power cables Other pipelines 1) Sacrificial Anode Metallic bridges Low Resistivity Brownfield sites 2) Impressed Current Aggressive soils Acidic Conditions Peter Smith – ProTech CP 07717 487632 pmsmith@protechcp.com

Quality Control and Traceability Welding specification EN 4515 Magnetic Particle Inspection EN ISO 9934 Inspection Documents EN 10204