Simulation of LIFT FRAME SIDELOADING Date: Monday, September 19, - - PDF document

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Simulation of LIFT FRAME SIDELOADING Date: Monday, September 19, - - PDF document

University of Rochester Simulation of LIFT FRAME SIDELOADING Date: Monday, September 19, 2016 Designer: Robert Flight Study name: HORIZONTAL PICK Analysis type: Static Table of Contents Description ........................................... 1


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University of Rochester

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Simulation of LIFT FRAME SIDELOADING

Date: Monday, September 19, 2016 Designer: Robert Flight Study name: HORIZONTAL PICK Analysis type: Static

Table of Contents

Description ........................................... 1 Assumptions ......................................... 2 Model Information .................................. 2 Study Properties .................................... 8 Units .................................................. 8 Material Properties ................................. 9 Loads and Fixtures ................................. 11 Connector Definitions ............................. 11 Contact Information ............................... 12 Mesh information .................................. 13 Sensor Details ...................................... 14 Resultant Forces ................................... 15 Beams ............ Error! Bookmark not defined. Study Results ....................................... 16 Conclusion .......................................... 18

Description

No Dat a

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Assumptions Model Information

Model name: LIFT FRAME SIDELOADING Current Configuration: Default<As Machined>

Solid Bodies

Document Name and Reference Treated As Volumetric Properties Document Path/Date Modified Mirror8[3] Solid Body Mass:2.51954 lb Volume:8.86158 in^3 Density:0.284322 lb/in^3 Weight:2.51783 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Mirror8[15] Solid Body Mass:20.7939 lb Volume:73.1353 in^3 Density:0.284322 lb/in^3 Weight:20.7798 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[12] Solid Body Mass:5.06378 lb Volume:17.81 in^3 Density:0.284322 lb/in^3 Weight:5.06034 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[13] Solid Body Mass:2.51954 lb Volume:8.86158 in^3 Density:0.284322 lb/in^3 Weight:2.51783 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[16] Solid Body Mass:2.98309 lb Volume:10.4919 in^3 Density:0.284322 lb/in^3 Weight:2.98107 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[24] Solid Body Mass:2.98538 lb Volume:10.5 in^3 Density:0.284322 lb/in^3 Weight:2.98335 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[22] Solid Body Mass:1.12923 lb Volume:3.97167 in^3 Density:0.284322 lb/in^3 Weight:1.12847 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Mirror8[2] Solid Body Mass:2.51954 lb Volume:8.86158 in^3 Density:0.284322 lb/in^3 Weight:2.51783 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Chamfer2 Solid Body Mass:7.48122 lb Volume:26.3125 in^3 Density:0.284322 lb/in^3 Weight:7.47614 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[29] Solid Body Mass:3.33773 lb Volume:11.7393 in^3 Density:0.284322 lb/in^3 Weight:3.33546 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[26] Solid Body Mass:2.5589 lb Volume:9 in^3 Density:0.284322 lb/in^3 Weight:2.55716 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[8] Solid Body Mass:5.06378 lb Volume:17.81 in^3 Density:0.284322 lb/in^3 Weight:5.06034 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[19] Solid Body Mass:20.7939 lb Volume:73.1353 in^3 Density:0.284322 lb/in^3 Weight:20.7798 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Cut-Extrude4 Solid Body Mass:62.4515 lb Volume:219.651 in^3 Density:0.284322 lb/in^3 Weight:62.4092 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Chamfer1 Solid Body Mass:7.48122 lb Volume:26.3125 in^3 Density:0.284322 lb/in^3 Weight:7.47614 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[9] Solid Body Mass:2.51954 lb Volume:8.86158 in^3 Density:0.284322 lb/in^3 Weight:2.51783 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[17] Solid Body Mass:4.37004 lb Volume:15.37 in^3 Density:0.284322 lb/in^3 Weight:4.36707 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[21] Solid Body Mass:1.12923 lb Volume:3.97167 in^3 Density:0.284322 lb/in^3 Weight:1.12847 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[25] Solid Body Mass:2.98538 lb Volume:10.5 in^3 Density:0.284322 lb/in^3 Weight:2.98335 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Mirror8[7] Solid Body Mass:4.37004 lb Volume:15.37 in^3 Density:0.284322 lb/in^3 Weight:4.36707 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[20] Solid Body Mass:1.12923 lb Volume:3.97167 in^3 Density:0.284322 lb/in^3 Weight:1.12847 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[4] Solid Body Mass:31.9758 lb Volume:112.463 in^3 Density:0.284322 lb/in^3 Weight:31.9541 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[14] Solid Body Mass:4.8579 lb Volume:17.0859 in^3 Density:0.284322 lb/in^3 Weight:4.85461 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[27] Solid Body Mass:3.33773 lb Volume:11.7393 in^3 Density:0.284322 lb/in^3 Weight:3.33546 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[28] Solid Body Mass:2.5589 lb Volume:9 in^3 Density:0.284322 lb/in^3 Weight:2.55716 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Mirror8[18] Solid Body Mass:2.98309 lb Volume:10.4919 in^3 Density:0.284322 lb/in^3 Weight:2.98107 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[23] Solid Body Mass:1.12923 lb Volume:3.97167 in^3 Density:0.284322 lb/in^3 Weight:1.12847 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[30] Solid Body Mass:2.87876 lb Volume:10.125 in^3 Density:0.284322 lb/in^3 Weight:2.87681 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[6] Solid Body Mass:4.8579 lb Volume:17.0859 in^3 Density:0.284322 lb/in^3 Weight:4.85461 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016 Mirror8[11] Solid Body Mass:2.87876 lb Volume:10.125 in^3 Density:0.284322 lb/in^3 Weight:2.87681 lbf C:\1RSF\DUNE\APA\LIFT FIXTURE\LIFT FRAME SIDELOADING.SLDPRT Sep 08 14:35:02 2016

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Study Properties

Study name HORIZONTAL PICK Analysis type Static Mesh type Solid Mesh Thermal Effect: On Thermal option Include t emperat ure loads Zero strain temperature 77 Fahrenheit Include fluid pressure effects from SOLIDWORKS Flow Simulation Off Solver type Direct sparse solver Inplane Effect: Off Soft Spring: Off Inertial Relief: Off Incompatible bonding options Aut omat ic Large displacement Off Compute free body forces On Friction Off Use Adaptive Method: Off Result folder SOLIDWORKS document (C:\1RSF\DUNE\APA\LIFT FIXTURE)

Units

Unit system: English (IPS) Length/Displacement in Temperature Fahrenheit Angular velocity Hert z Pressure/Stress psi

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Material Properties

Model Reference Properties Components

Name: AISI 1010 Steel, hot rolled bar Model type: Linear Elastic Isotropic Default failure criterion: Max von Mises St ress Yield strength: 26106.8 psi Tensile strength: 47137.3 psi Elastic modulus: 2.90075e+007 psi Poisson's ratio: 0.29 Mass density: 0.284322 lb/ in^3 Shear modulus: 1.1603e+007 psi Thermal expansion coefficient: 6.77778e-006 / Fahrenheit SolidBody 1(Mirror8[3])(LIFT FRAME SIDELOADING), SolidBody 83(Mirror8[15])(LIFT FRAME SIDELOADING), SolidBody 84(Mirror8[12])(LIFT FRAME SIDELOADING), SolidBody 85(Mirror8[13])(LIFT FRAME SIDELOADING), SolidBody 86(Mirror8[16])(LIFT FRAME SIDELOADING), SolidBody 87(Mirror8[24])(LIFT FRAME SIDELOADING), SolidBody 88(Mirror8[22])(LIFT FRAME SIDELOADING), SolidBody 89(Mirror8[2])(LIFT FRAME SIDELOADING), SolidBody 90(Chamfer2)(LIFT FRAME SIDELOADING), SolidBody 91(Mirror8[29])(LIFT FRAME SIDELOADING), SolidBody 92(Mirror8[26])(LIFT FRAME SIDELOADING), SolidBody 93(Mirror8[8])(LIFT FRAME SIDELOADING), SolidBody 94(Mirror8[19])(LIFT FRAME SIDELOADING), SolidBody 95(Cut- Extrude4)(LIFT FRAME SIDELOADING), SolidBody 96(Chamfer1)(LIFT FRAME SIDELOADING), SolidBody 97(Mirror8[9])(LIFT FRAME SIDELOADING), SolidBody 98(Mirror8[17])(LIFT FRAME SIDELOADING),

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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SolidBody 99(Mirror8[21])(LIFT FRAME SIDELOADING), SolidBody 100(Mirror8[25])(LIFT FRAME SIDELOADING), SolidBody 101(Mirror8[7])(LIFT FRAME SIDELOADING), SolidBody 102(Mirror8[20])(LIFT FRAME SIDELOADING), SolidBody 103(Mirror8[4])(LIFT FRAME SIDELOADING), SolidBody 104(Mirror8[14])(LIFT FRAME SIDELOADING), SolidBody 105(Mirror8[27])(LIFT FRAME SIDELOADING), SolidBody 106(Mirror8[28])(LIFT FRAME SIDELOADING), SolidBody 107(Mirror8[18])(LIFT FRAME SIDELOADING), SolidBody 108(Mirror8[23])(LIFT FRAME SIDELOADING), SolidBody 109(Mirror8[30])(LIFT FRAME SIDELOADING), SolidBody 110(Mirror8[6])(LIFT FRAME SIDELOADING), SolidBody 111(Mirror8[11])(LIFT FRAME SIDELOADING) Curve Data:N/ A

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Loads and Fixtures

Fixture name Fixture Image Fixture Details Fixed Hinge-1

Entities: 4 face(s) Type: Fixed Hinge

Resultant Forces

Components X Y Z Resultant Reaction force(lbf) 1000 9.3476e-005

  • 5.57426e-006

1000 Reaction Moment(lbf.in)

Load name Load Image Load Details Force-1

Entities: 1 face(s) Reference: Edge< 1 > Type: Apply force Values:

  • --, ---, 1000 lbf

Connector Definitions

No Dat a

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Contact Information

Contact Contact Image Contact Properties Global Cont act Type: Bonded Components: 1 component(s) Options: Compatible mesh

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Mesh information

Mesh type Solid Mesh Mesher Used: St andard mesh Automatic Transition: On Include Mesh Auto Loops: On Jacobian points 4 Point s Element Size 1.38016 in Tolerance 0.069008 in Mesh Quality High

Mesh information - Details

Total Nodes 132847 Total Elements 72288 Maximum Aspect Ratio 84.847 %

  • f elements with Aspect Ratio < 3

75.1 %

  • f elements with Aspect Ratio > 10

0.166 %

  • f distorted elements(Jacobian)

Time to complete mesh(hh;mm;ss): 00:00:51 Computer name:

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Sensor Details

No Dat a

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Resultant Forces

Reaction forces

Selection set Units Sum X Sum Y Sum Z Resultant

Ent ire Model lbf 1000 9.3476e-005

  • 5.57426e-006

1000

Reaction Moments

Selection set Units Sum X Sum Y Sum Z Resultant

Entire Model lbf.in

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Study Results

Name Type Min Max

S tress1 VON: von Mises S tress 0.000153155 psi Node: 130661 7717.24 psi Node: 13847 LIFT FRAME SIDELOADING-HORIZONTAL PICK-St ress-S tress1

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Displacement1 URES : Resultant Displacement 0.000587653 in Node: 28011 0.0423606 in Node: 104589 LIFT FRAME SIDELOADING-HORIZONTAL PICK-Displacement -Displacement 1

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University of Rochester Robert Flight 9/ 19/ 2016

Analyzed with SOLIDWORKS Simulation Simulation of LIFT FRAME SIDELOADING

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Strain1 ESTRN: Equivalent Strain 3.66248e-012 Element: 70427 0.00018003 Element: 25877 LIFT FRAME SIDELOADING-HORIZONTAL PICK-St rain-Strain1

Conclusion